2006 Polaris Ranger 500 4x4 Owners Manual - Page 60

2006 Polaris Ranger 500 4x4 Manual

Page 60 highlights

Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION (whichever comes first) Hours Calendar Miles (Km) 100 H 12 M - Maintenance Interval Remarks J Fuel system E J Fuel filter E 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M - Check for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Replace yearly Inspect; clean external surfaces Inspect for leaks Inspect Inspect Inspect; replace as needed Inspect Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. Inspect; clean; replace worn parts Inspect; replace as needed Change every two years Clean out Adjust as needed Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring J Clutches (drive and driven) bearings 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment " Auxiliary brake (if J equipped) Headlight aim " Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service J Have an authorized Polaris dealer perform these services. 57

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126

57
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceChart
Item
MaintenanceInterval
(whichevercomesfirst)
Remarks
Hours
Calendar
Miles
(Km)
J
E
Fuelsystem
100H
12M
-
Checkforleaksattankcap,
lines,fuelvalve,filter,pump,
carburetor;replacelines
everytwoyears
J
E
Fuelfilter
100H
12M
-
Replaceyearly
"
Radiator
(ifapplicable)
100H
12M
-
Inspect;cleanexternal
surfaces
"
Coolinghoses
(ifapplicable)
100H
12M
-
Inspectforleaks
"
Enginemounts
100H
12M
-
Inspect
Exhaustmuffler/
pipe
100H
12M
-
Inspect
J
E
Sparkplug
100H
12M
-
Inspect;replaceasneeded
J
E
IgnitionTiming
100H
12M
-
Inspect
"
Wiring
100H
12M
-
Inspectforwear,routing,
security;applydielectric
greasetoconnectors
subjectedtowater,mud,etc.
J
Clutches(drive
anddriven)
100H
12M
-
Inspect;clean;replaceworn
parts
J
Frontwheel
bearings
100H
12M
-
Inspect;replaceasneeded
J
Brakefluid
200H
24M
-
Changeeverytwoyears
Sparkarrestor
300H
36M
-
Cleanout
Idlespeed
-
Adjustasneeded
J
Toeadjustment
-
Inspectperiodically;adjust
whenpartsarereplaced
"
J
Auxiliarybrake(if
equipped)
-
Inspectdaily;adjustas
needed
Headlightaim
-
Adjustasneeded
"
Performtheseproceduresmoreoftenforvehiclessubjectedtosevereuse.
E
Emission-RelatedService
J
HaveanauthorizedPolarisdealerperformtheseservices.