2007 Polaris Sportsman 6x6 Owners Manual - Page 75

2007 Polaris Sportsman 6x6 Manual

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MAINTENANCE Item Periodic Maintenance Chart Maintenance Interval (whichever comes first) Hours Calendar X Brake pad wear Q Remarks Miles (Km) 60 (100) 125 (200) 125 (200) 155 (250) 155 (250) 155 (250) 155 (250) 155 (250) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) Inspect periodically Perform a break-in oil change at one month Check terminals; clean; test Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Inspect; clean if needed Lubricate all fittings, pivots, cables, etc. Inspect, lubricate, adjust Lubricate Lubricate Lubricate Drain bowl periodically and prior to storage Inspect; adjust; lubricate; replace if necessary Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; clean; replace as needed Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly 10 H 20 H 20 H 25 H 25 H 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H Monthly 1M Monthly Monthly Monthly Monthly Monthly Monthly 3M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M X Engine oil change (break-in) Battery X Front gearcase oil (if equipped) X Middle gearcase oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X General lubrication Shift linkage Q Steering X Front suspension X Rear suspension Carburetor float bowl Q Throttle Cable/ E ETC Switch E Q Choke cable E Carburetor air intake ducts/flange X Front hub bearings (if equipped) Drive belt Cooling system (if applicable) X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services. 72

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72
MAINTENANCE
Periodic Maintenance Chart
X
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
Q
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
X
Q
Brake pad wear
10 H
Monthly
60 (100)
Inspect periodically
X
Engine oil change
(break-in)
20 H
1 M
125 (200)
Perform a break-in oil change
at one month
Battery
20 H
Monthly
125 (200)
Check terminals; clean; test
X
Front gearcase oil
(if equipped)
25 H
Monthly
155 (250)
Inspect level; change yearly
X
Middle gearcase
oil (if equipped)
25 H
Monthly
155 (250)
Inspect level; change yearly
X
Rear gearcase oil
(if equipped)
25 H
Monthly
155 (250)
Inspect level; change yearly
X
Transmission oil
25 H
Monthly
155 (250)
Inspect level; change yearly
X
E
Engine breather
filter (if equipped)
25 H
Monthly
155 (250)
Inspect; clean if needed
X
General
lubrication
50 H
3 M
310 (500)
Lubricate all fittings, pivots,
cables, etc.
Shift linkage
50 H
6 M
310 (500)
Inspect, lubricate, adjust
Q
Steering
50 H
6 M
310 (500)
Lubricate
X
Front suspension
50 H
6 M
310 (500)
Lubricate
X
Rear suspension
50 H
6 M
310 (500)
Lubricate
Carburetor float
bowl
50 H
6 M
310 (500)
Drain bowl periodically and
prior to storage
Q
E
Throttle Cable/
ETC Switch
50 H
6 M
310 (500)
Inspect; adjust; lubricate;
replace if necessary
Q
E
Choke cable
50 H
6 M
310 (500)
Inspect; adjust; lubricate;
replace if necessary
E
Carburetor air
intake ducts/flange
50 H
6 M
310 (500)
Inspect duct for proper seal-
ing/air leaks
X
Front hub bear-
ings (if equipped)
50 H
6 M
310 (500)
Inspect; clean; replace as
needed
Drive belt
50 H
6 M
310 (500)
Inspect; adjust; replace as
needed
Cooling system
(if applicable)
50 H
6 M
310 (500)
Inspect coolant strength
seasonally; pressure test
system yearly