2009 Polaris Sportsman 6x6 Owners Manual - Page 73

2009 Polaris Sportsman 6x6 Manual

Page 73 highlights

MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar X Engine oil change X Oil filter change E Q Valve clearance Remarks Miles (Km) 620 (1000) Perform a break-in oil change at one month 620 (1000) Replace with oil change 620 (1000) Inspect; adjust 620 (1000) Check for leaks at tank cap, lines, filter, pump; replace lines every two years 620 (1000) Inspect; clean external surfaces 620 (1000) Inspect for leaks 620 (1000) Inspect 620 (1000) Inspect 620 (1000) Inspect; replace as needed 620 (1000) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. 620 (1000) Inspect; clean; replace worn parts 1240 (2000) Inspect; replace as needed 1240 (2000) Change every two years 1240 (2000) Change every two years 1240 (2000) Check for leaks around lines. Replace every 2 years, more often under extreme conditions. 1860 (3000) Clean out Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed 100 H 100 H 100 H 100 H 6M 6M 12 M 12 M Fuel system X Radiator (if applicable) X Cooling hoses (if applicable) X Engine mounts Exhaust muffler/ pipe E Q Spark plug 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M X Wiring Q Clutches (drive and driven) Q Shift selector lubricant Q Brake fluid Q ADC fluid (ADC models) X Fuel filter Q E Spark arrestor Q Toe adjustment X Auxiliary brake Q Headlight aim 100 H 200 H 200 H 200 H 200 H 12 M 24 M 24 M 24 M 24 M 300 H 36 M - X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service „ Have an authorized Polaris dealer perform these services. 70

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70
MAINTENANCE
Periodic Maintenance Chart
X
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
±
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
X
Engine oil change
100 H
6 M
620 (1000)
Perform a break-in oil change
at one month
X
Oil filter change
100 H
6 M
620 (1000)
Replace with oil change
Q
E
Valve clearance
100 H
12 M
620 (1000)
Inspect; adjust
Fuel system
100 H
12 M
620 (1000)
Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
X
Radiator (if
applicable)
100 H
12 M
620 (1000)
Inspect; clean external
surfaces
X
Cooling hoses
(if applicable)
100 H
12 M
620 (1000)
Inspect for leaks
X
Engine mounts
100 H
12 M
620 (1000)
Inspect
Exhaust muffler/
pipe
100 H
12 M
620 (1000)
Inspect
Q
E
Spark plug
100 H
12 M
620 (1000)
Inspect; replace as needed
X
Wiring
100 H
12 M
620 (1000)
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100 H
12 M
620 (1000)
Inspect; clean; replace worn
parts
Q
Shift selector
lubricant
200 H
24 M
1240 (2000)
Inspect; replace as needed
Q
Brake fluid
200 H
24 M
1240 (2000)
Change every two years
Q
ADC fluid
(ADC models)
200 H
24 M
1240 (2000)
Change every two years
X
Q
E
Fuel filter
200 H
24 M
1240 (2000)
Check for leaks around lines.
Replace every 2 years, more
often under
extreme conditions.
Spark arrestor
300 H
36 M
1860 (3000)
Clean out
Q
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
X
Q
Auxiliary brake
-
Inspect daily; adjust as
needed
Headlight aim
-
Adjust as needed