2010 Polaris 600 IQ Racer Owners Manual - Page 1

2010 Polaris 600 IQ Racer Manual

Page 1 highlights

IMPORTANT: Keep this supplement with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts./l) Chaincase Oil Capacity (oz./ml) Fuel Tank Capacity (gal./l) Gearcase Oil Capacity (oz./ml) Height (in./cm) Length (in./cm) Oil Capacity (qts./l) Designed Width (in./cm) Brake Type Drive Clutch Center Distance (in./cm) Drive Belt P/N Clutch Type Reverse Transmission IQ 1 5.3/5.0 11/325.3 4/15.1 0/0.0 47/119 115/292 0/0.0 43.1/109 Hayes Phantom 10.625/27 3211114 P-85 N/A N/A N/A N/A Standard Accessory Standard 2010 600 IQ RACER Owner's Manual Supplement Engine and Cooling Engine Model Number Alternator Output Bore x Stroke (mm) Displacement Carburetor/Throttle Body Carburetor Model Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) Recommended Fuel Octane S4003-6044-OP6J 220W 73.8X70 599 1 rack Mikuni TM40 1500 Liquid 2 6 deg @2000 RPM Digital NA Champion RN57YCC .70/.027 92 Non-oxygenated Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Clutching Chart Altitude Meters (Feet) 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) Drive Clutch Shift Weight 10-58 (1321588) 10-56 (1321684) 10-54 (1321685) () 10 AL (1321531) () Drive Clutch Spring Driven Clutch Spring Driven Helix Chaincase Gearing/ Pitch 19:45 76P 19:45 76P 19:45 76P 19:45 76P Almond/Red (7041988) Almond/Red (7041988) Almond/Red (7041988) Almond/Red (7041988) () LH 160/280 Team (70/44/.46)(66/4 (7043252) 4/.46) LW NON ER (5135438) LH 160/280 Team (70/44/.46)(66/4 (7043252) 4/.46) LW NON ER (5135438) LH 160/280 Team (70/44/.46)(66/4 (7043252) 4/.46) LW NON ER (5135438) LH 160/280 Team (70/44/.46)(66/4 (7043252) 4/.46) LW NON ER (5135438) () () () () () 2700-3700 (9000-12000) Carburetor Settings Pilot Jet Jet Needle Needle Jet Cutaway Throttle Gap Under CA Fuel Screw (from fully seated) Air Screw (from fully seated) Pilot Air Jet Altitude Meters (Feet) These settings are to be used in conjunction with the jetting chart below, which is based on recommended fuel octane noted above. 55 9FH4-57 Q-0 1.5 2.0 2.5 NA 0.7 Carburetor Jetting Ambient Below -25°F -30° to -10°F Temperature Below -31°C -34° to -23°C 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) 520 #4 490 #3 460 #3 430 #3 400 #3 370 #2 500 #3 480 #3 450 #3 420 #2 390 #2 360 #2 -15° to +5°F -26° to -15°C 490 #3 460 #2 430 #2 400 #2 370 #2 340 #1 0° to +20°F -18° to -7°C 480 #2 450 #2 420 #2 390 #2 360 #1 330 #1 +15° to +35°F -9 to +2°C 460 #2 430 #2 400 #2 370 #1 340 #1 310 #1 +30° to +50°F +45° to +65°F Above +60°F -1° to +10° C +7° to +18°C Above +16°C 450 #2 420 #1 390 #1 360 #1 330 #1 300 #0.5 430 #1 400 #1 370 #1 340 #0.5 310 #0.5 280 #0.5 420 #0.5 380 #0.5 360 #0.5 330 #0.5 300 #0.5 270 #0.5 *Note: Production setting for dial box is "G" P/N 9922353 Rev 01 09/24/2009 ©2009 Polaris Sales Inc. Printed in U.S.A.

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Engine Model Number
S4003-6044-OP6J
Alternator Output
220W
Bore x Stroke (mm)
73.8X70
Displacement
599
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model
TM40
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
6 deg @2000 RPM
Ignition Type
Digital
Mikuni
Idle RPM +/-200
1500
Oil Injection
NA
Spark Plug
Champion
RN57YCC
Spark Plug Gap (mm / in.)
.70/.027
Recommended Fuel Octane
92 Non-oxygenated
Coolant Capacity (qts./l)
5.3/5.0
Chaincase Oil Capacity (oz./ml)
11/325.3
Fuel Tank Capacity (gal./l)
4/15.1
Gearcase Oil Capacity (oz./ml)
0/0.0
Height (in./cm)
47/119
Length (in./cm)
115/292
Oil Capacity (qts./l)
0/0.0
Designed Width (in./cm)
43.1/109
Body Style
IQ
Rider Capacity
1
Brake Type
Hayes Phantom
Drive Clutch Center Distance (in./cm)
10.625/27
Clutch Type
P-85
Reverse Transmission
N/A
Capacities and Dimensions
Drive Belt P/N
3211114
Tachometer
Standard
Features
Electric Fuel Gauge
N/A
Speedometer
Accessory
Electric Start
N/A
Low Oil Light
N/A
Parking Brake
Standard
10-58
(1321588)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER
(5135438)
10-56
(1321684)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER
(5135438)
10-54
(1321685)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER
(5135438)
10 AL
(1321531)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER
(5135438)
Altitude
Meters
(Feet)
Drive
Clutch
Shift
Weight
Drive
Clutch
Spring
Driven Clutch
Spring
Driven Helix
19:45
76P
19:45
76P
19:45
76P
Chaincase
Gearing/
Pitch
()
()
()
()
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
19:45
76P
Clutching Chart
600 IQ RACER
2010
Carburetor Jetting
520
#4
500
#3
490
#3
480
#2
460
#2
450
#2
490
#3
480
#3
460
#2
450
#2
430
#2
420
#1
460
#3
450
#3
430
#2
420
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -25°F
Below -31°C
-30° to -10°F
-34° to -23°C
-15° to +5°F
-26° to -15°C
0° to +20°F
-18° to -7°C
400
#2
390
#1
430
#3
420
#2
400
#2
390
#2
370
#1
360
#1
2400-3000
(8000-10000)
400
#3
390
#2
370
#2
360
#1
340
#1
330
#1
3000-3700
(10000-12000)
370
#2
360
#2
340
#1
330
#1
310
#1
300
#0.5
+15° to +35°F
-9 to +2°C
+30° to +50°F
-1° to +10° C
430
#1
400
#1
370
#1
340
#0.5
310
#0.5
280
#0.5
+45° to +65°F
+7° to
+18°C
Production setting for dial box is "G"
Pilot Jet
55
Jet Needle
9FH4-57
Needle Jet
Q-0
Cutaway
1.5
Fuel Screw (from fully seated)
2.5
Air Screw (from fully seated)
NA
Pilot Air Jet
0.7
Throttle Gap Under CA
2.0
Carburetor Settings
These settings are to be used in conjunction with the jetting chart below, which is based on
recommended fuel octane noted above.
*Note:
420
#0.5
380
#0.5
360
#0.5
330
#0.5
300
#0.5
270
#0.5
Above +60°F
Above
+16°C
()
()
()
()
Owner's Manual Supplement
IMPORTANT: Keep this supplement with your owner's
manual at all times.
P/N 9922353
Rev 01
09/24/2009
©2009 Polaris Sales Inc.
Printed in U.S.A.