2011 Polaris 550 IQ Shift Owners Manual - Page 89

2011 Polaris 550 IQ Shift Manual

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MAINTENANCE Clutch System n Drive Belt Deflection Measure belt deflection with both clutches at rest and in their full neutral position. Place a straight edge (1) on the belt and apply downward pressure while measuring at point 2. This measurement should be 1 1/4I (3.2 cm). 2 1 Drive Belt Adjustment 1. Install the L-wrench into the open threaded hole in the outer sheave of the clutch (see page 83). Turn the wrench clockwise slightly to remove pressure from the sheaves. 2. Loosen the 7/16I jam nut. 3. Using a 1/8I Allen wrench, turn the set screw inward (clockwise) to increase the distance between the sheaves or outward (counterclockwise) to decrease the distance. 4. Tighten the jam nut. Store the L-wrench in the tool kit. Torque Stop Periodically check torque stop clearance. With clutches in proper alignment, the torque stop clearance should be .010I.030I (.25-.75 mm) from the engine case. Adjust if necessary, and lock the jam nut. .010I-.030I (.25-.75 mm) 85

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85
MAINTENANCE
Clutch System
n
Drive Belt Deflection
Measure belt deflection with both
clutches at rest and in their full
neutral position.
Place a straight edge (1) on the
belt and apply downward pressure
while measuring at point 2. This
measurement should be 1 1/4I
(3.2 cm).
Drive Belt Adjustment
1.
Install the L-wrench into the open threaded hole in the outer sheave
of the clutch (see page 83). Turn the wrench clockwise
slightly
to
remove pressure from the sheaves.
2.
Loosen the 7/16I jam nut.
3.
Using a 1/8I Allen wrench, turn the set screw inward (clockwise) to
increase the distance between the sheaves or outward (counterclock-
wise) to decrease the distance.
4.
Tighten the jam nut. Store the L-wrench in the tool kit.
Torque Stop
Periodically check torque stop
clearance. With clutches in
proper alignment, the torque
stop clearance should be .010I-
.030I (.25-.75 mm) from the
engine case.
Adjust if necessary, and lock
the jam nut.
1
2
.010
I
-.030
I
(.25-.75 mm)