2012 Polaris Ranger XP 800 Owners Manual - Page 49

2012 Polaris Ranger XP 800 Manual

Page 49 highlights

MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 6M 6M 12 M Hours Calendar E  Throttle cable/throttle pedal Remarks Miles (Km) Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Check tension, adjust Perform a break-in oil change at one month Replace with oil change Check for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace lines every two years Inspect; clean external surfaces Inspect for leaks Inspect Inspect Inspect; replace as needed Inspect Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. Inspect; clean; replace worn parts Inspect; replace as needed Change every two years Clean out Adjust as needed Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Park brake cable tension  Engine oil change  Oil filter change E  Fuel system  Radiator (if applicable)  Cooling Hoses (if applicable)  Engine mounts Exhaust muffler/pipe  Spark plug E  Ignition timing 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12 M -  Wiring   Clutches (drive and driven)  Front wheel bearings  Brake fluid 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - Spark arrester Idle speed  Toe adjustment  Auxiliary brake (if equipped)  Headlight aim  Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service  Have an authorized POLARIS dealer perform these services. 45

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45
MAINTENANCE
Periodic Maintenance Chart
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
E
Throttle cable/throttle pedal
50 H
6 M
-
Inspect; adjust; lubricate;
replace if necessary
E
Throttle body air intake ducts/
flange
50 H
6 M
-
Inspect duct for proper sealing/air leaks
Drive belt
50 H
6 M
-
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
-
Inspect coolant strength seasonally;
pressure test system yearly
Park brake cable tension
100 H
6 M
-
Check tension, adjust
Engine oil change
100 H
6 M
-
Perform a break-in oil change at one
month
Oil filter change
100 H
6 M
-
Replace with oil change
E
Fuel system
100 H
12 M
-
Check for leaks at tank cap, lines, fuel
valve, filter, pump, throttle body; replace
lines every two years
Radiator (if applicable)
100 H
12 M
-
Inspect; clean external surfaces
Cooling Hoses (if applicable)
100 H
12 M
-
Inspect for leaks
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
E
Spark plug
100 H
12 M
-
Inspect; replace as needed
Ignition timing
100 H
12 M
-
Inspect
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
Clutches (drive and driven)
100 H
12 M
-
Inspect; clean; replace worn parts
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
Brake fluid
200 H
24 M
-
Change every two years
Spark arrester
300 H
36 M
-
Clean out
Idle speed
-
Adjust as needed
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed