2013 Polaris 800 Pro RMK Owners Manual - Page 122

2013 Polaris 800 Pro RMK Manual

Page 122 highlights

TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to move Probable Cause Solution Clutch jammed Track jammed • Check for twisted belt or broken spring. SEE YOUR DEALER. • Foreign object may be caught or the rail slide melted to the track clips due to lack of lubrication. • Track may be iced up or frozen to the ground. • Chain is loose or broken or chain tightener is loose. SEE YOUR DEALER. • Replace QUICKDRIVE belt. • Replace QUICKDRIVE belt. • Replace QUICKDRIVE belt. • Inspect and replace as needed. • SEE YOUR DEALER. • SEE YOUR DEALER. Ratcheting or jerky drive-away from slow speed Noise in drive system Harsh drive clutch engagement Drive belt turns over Chaincase sprocket or chain jammed or broken Sheared teeth on QUICKDRIVE belt Broken QUICKDRIVE belt Sheared teeth on QUICKDRIVE belt Drive belt surface flat spots Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose or worn, sprocket teeth broken Sheared teeth on QUICKDRIVE belt Worn or narrow belt Excessive belt/ sheave clearance Wrong belt Clutch alignment out of spec Engine mount broken or loose • Inspect and replace as needed. • Inspect and adjust, or replace. SEE YOUR DEALER. • Replace QUICKDRIVE belt. • Replace the drive belt. • SEE YOUR DEALER. • Replace the drive belt. • SEE YOUR DEALER. • Inspect and replace. SEE YOUR DEALER. 118

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118
TROUBLESHOOTING
Drive System Troubleshooting
Problem
Probable Cause
Solution
Machine fails to
move
Clutch jammed
Check for twisted belt or broken
spring. SEE YOUR DEALER.
Track jammed
Foreign object may be caught or the
rail slide melted to the track clips
due to lack of lubrication.
Track may be iced up or frozen to
the ground.
Chaincase sprocket
or chain jammed or
broken
Chain is loose or broken or chain
tightener is loose. SEE YOUR
DEALER.
Sheared teeth on
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Broken
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Ratcheting or jerky
drive-away from
slow speed
Sheared teeth on
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Drive belt surface
flat spots
Inspect and replace as needed.
Noise in drive
system
Broken drive clutch
components
SEE YOUR DEALER.
Bearing failure/
chaincase, jackshaft,
or front drive shaft
SEE YOUR DEALER.
Drive belt surface
flat spots
Inspect and replace as needed.
Drive chain loose or
worn, sprocket teeth
broken
Inspect and adjust, or replace.
SEE YOUR DEALER.
Sheared teeth on
QUICKDRIVE belt
Replace QUICKDRIVE belt.
Harsh drive clutch
engagement
Worn or narrow belt
Replace the drive belt.
Excessive belt/
sheave clearance
SEE YOUR DEALER.
Drive belt turns over
Wrong belt
Replace the drive belt.
Clutch alignment out
of spec
SEE YOUR DEALER.
Engine mount
broken or loose
Inspect and replace. SEE YOUR
DEALER.