2013 Polaris RZR Owners Manual - Page 90

2013 Polaris RZR Manual

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Page 90 highlights

MAINTENANCE Gearcases Gearcase Specification Chart Use of other fluids may result in improper operation of components. See page 126 for the part numbers of POLARIS products. Gearcase Transmission (Main Gearcase) Transmission (Transfer Case) Demand Drive Unit (Front Gearcase) Rear Gearcase Lubricant Premium AGL Synthetic Gearcase Fluid Premium AGL Synthetic Gearcase Fluid Demand Drive Plus Fluid Premium ATV Angle Drive Fluid Capacity 24 oz. (710 ml) 14 oz. (414 ml) 6.75 oz. (200 ml) 26 oz. (769 ml) Fill Plug Torque 40-50 ft. lbs. (54-68 Nm) 40-50 ft. lbs. (54-68 Nm) 8-10 ft. lbs. (11-13.6 Nm) 40-50 ft. lbs. (54-68 Nm) Drain Plug/ Level Check Plug Torque 30-45 in. lbs. (3-5 Nm) 30-45 in. lbs. (3-5 Nm) 11 ft. lbs. (15 Nm) 30-45 in. lbs. (3-5 Nm) Spark Plugs Spark Plug Gap/Torque Electrode Gap .035" (.9 mm) New Plug Torque 18 ft. lbs. (24 Nm) Used Plug Torque 18 ft. lbs. (24 Nm) NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. Refer to the specifications section beginning on page 122. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color. See page 87. CAUTION! A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection. 86

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86
MAINTENANCE
Gearcases
Gearcase Specification Chart
Use of other fluids may result in improper operation of components. See
page 126 for the part numbers of POLARIS products.
Spark Plugs
Spark Plug Gap/Torque
NOTICE:
Using non-recommended spark plugs can result in serious engine
damage. Always use POLARIS-recommended spark plugs. Refer to
the specifications section beginning on page 122.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 87.
CAUTION!
A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.
Gearcase
Lubricant
Capacity
Fill Plug
Torque
Drain Plug/
Level Check
Plug Torque
Transmission
(Main Gearcase)
Premium AGL
Synthetic
Gearcase Fluid
24 oz.
(710 ml)
40-50 ft. lbs.
(54-68 Nm)
30-45 in. lbs.
(3-5 Nm)
Transmission
(Transfer Case)
Premium AGL
Synthetic
Gearcase Fluid
14 oz.
(414 ml)
40-50 ft. lbs.
(54-68 Nm)
30-45 in. lbs.
(3-5 Nm)
Demand Drive Unit
(Front Gearcase)
Demand Drive
Plus Fluid
6.75 oz.
(200 ml)
8-10 ft. lbs.
(11-13.6 Nm)
11 ft. lbs.
(15 Nm)
Rear Gearcase
Premium ATV
Angle Drive Fluid
26 oz.
(769 ml)
40-50 ft. lbs.
(54-68 Nm)
30-45 in. lbs.
(3-5 Nm)
Electrode Gap
New Plug Torque
Used Plug Torque
.035" (.9 mm)
18 ft. lbs.
(24 Nm)
18 ft. lbs.
(24 Nm)