2013 Polaris Ranger 800 Owners Manual - Page 49

2013 Polaris Ranger 800 Manual

Page 49 highlights

MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 12 M Hours Calendar D Throttle cable/throttle pedal E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Park brake cable tension Ź Engine oil change Ź Oil filter change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (if applicable) Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe D Spark plug E D Ignition timing Ź Wiring 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H Miles (Km) Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Check tension, adjust Perform a break-in oil change at one month Replace with oil change Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Check for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace lines every two years Inspect; clean external surfaces Inspect for leaks Inspect Inspect Inspect; replace as needed Inspect Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. Inspect; clean; replace worn parts Inspect; replace as needed Change every two years Clean out Adjust as needed Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed Remarks 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12 M - D Clutches (drive and driven) Ź D Front wheel bearings D Brake fluid Spark arrester Idle speed D Toe adjustment D Auxiliary brake (if equipped) Ź Headlight aim 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services. 45

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45
MAINTENANCE
Periodic Maintenance Chart
°
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
D
E
Throttle cable/throttle pedal
50 H
6 M
-
Inspect; adjust; lubricate;
replace if necessary
E
Throttle body air intake ducts/
flange
50 H
6 M
-
Inspect duct for proper sealing/air leaks
Drive belt
50 H
6 M
-
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
-
Inspect coolant strength seasonally;
pressure test system yearly
Park brake cable tension
100 H
6 M
-
Check tension, adjust
±
Engine oil change
100 H
6 M
-
Perform a break-in oil change at one
month
±
Oil filter change
100 H
6 M
-
Replace with oil change
±
Front Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
±
Middle Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
±
Rear gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
±
Transmission oil
100 H
6 M
-
Inspect level; change yearly
D
E
Fuel system
100 H
12 M
-
Check for leaks at tank cap, lines, fuel
valve, filter, pump, throttle body; replace
lines every two years
±
Radiator (if applicable)
100 H
12 M
-
Inspect; clean external surfaces
±
Cooling Hoses (if applicable)
100 H
12 M
-
Inspect for leaks
±
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
D
E
Spark plug
100 H
12 M
-
Inspect; replace as needed
D
Ignition timing
100 H
12 M
-
Inspect
±
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
°
Clutches (drive and driven)
100 H
12 M
-
Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D
Brake fluid
200 H
24 M
-
Change every two years
Spark arrester
300 H
36 M
-
Clean out
Idle speed
-
Adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
°
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed