2013 Polaris Ranger Diesel Owners Manual - Page 56

2013 Polaris Ranger Diesel Manual

Page 56 highlights

MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Front Suspension Ź Rear Suspension D Throttle cable/ ETC switch E E Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Park brake cable tension Ź Engine oil change Ź Oil filter change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (in applicable) Ź Cooling Hoses Ź Engine mounts Exhaust muffler/pipe Ź Wiring 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 12 M Miles (Km) Lubricate Lubricate Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Check tension, adjust After break-in oil change at 50 hours, change oil and filter every 100 hours Replace with oil change Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Check for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace lines every 2 years Inspect; clean external surfaces Inspect for leaks Inspect Inspect Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. Inspect; clean; replace worn parts Inspect; replace as needed Replace Replace Change every two years Replace lines every 2 years Clean out Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed Remarks 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M - D Clutches (drive and driven) Ź D Front wheel bearings D Air filter, main element E D Fuel filter/water separator D Brake fluid D Fuel system Spark arrester D Toe adjustment D Auxiliary brake (if equipped) Ź Headlight aim 100 H 100 H 150 H 150 H 200 H 200 H 300 H 12 M 12 M - 12 M 24 M 24 M 36 M - - Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services. 52

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52
MAINTENANCE
Periodic Maintenance Chart
±
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
±
Front Suspension
50 H
6 M
-
Lubricate
±
Rear Suspension
50 H
6 M
-
Lubricate
D
E
Throttle cable/ ETC switch
50 H
6 M
-
Inspect; adjust; lubricate; replace if nec-
essary
E
Throttle body air intake ducts/
flange
50 H
6 M
-
Inspect duct for proper sealing/air leaks
Drive belt
50 H
6 M
-
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
-
Inspect coolant strength seasonally;
pressure test system yearly
Park brake cable tension
100 H
6 M
-
Check tension, adjust
±
Engine oil change
100 H
-
-
After break-in oil change at 50 hours,
change oil and filter every 100 hours
±
Oil filter change
100 H
-
-
Replace with oil change
±
Front Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
±
Middle Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
±
Rear gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
±
Transmission oil
100 H
6 M
-
Inspect level; change yearly
D
E
Fuel system
100 H
12 M
-
Check for leaks at tank cap, lines, fuel
valve, filter, pump, throttle body; replace
lines every 2 years
±
Radiator (in applicable)
100 H
12 M
-
Inspect; clean external surfaces
±
Cooling Hoses
100 H
12 M
-
Inspect for leaks
±
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
±
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
°
Clutches (drive and driven)
100 H
12 M
-
Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D
E
Air filter, main element
150 H
-
Replace
D
Fuel filter/water separator
150 H
12 M
-
Replace
D
Brake fluid
200 H
24 M
-
Change every two years
D
Fuel system
200 H
24 M
-
Replace lines every 2 years
Spark arrester
300 H
36 M
-
Clean out
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
°
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed