2014 Polaris Sportsman Touring 850 EPS Owners Manual - Page 92

2014 Polaris Sportsman Touring 850 EPS Manual

Page 92 highlights

MAINTENANCE Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) Daily 10 H 20 H 25 H 25 H 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H Daily Daily Daily Daily Weekly Monthly Monthly 1M 1M 1M 1M 1M 3M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 100 (160) 200 (320) 250 (400) 250 (400) 250 (400) 250 (400) 250 (400) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) Maintenance Interval Remarks Ź Air filter, pre-filter E Coolant Ź ADC fluid Ź Power steering unit Headlight/taillight Ź Air filter, E main element Ź Brake pad wear D Battery Ź Engine oil change Ź Demand drive fluid (extreme use Demand drive fluid Rear gearcase oil Transmission oil General lubrication Inspect; clean often; replace as needed Check level daily, change coolant every 2 years Check level, add as needed Inspect daily; clean often Check operation Inspect; replace as needed Inspect periodically Check terminals; clean; test Break-in oil and filter change (see page 52) Change fluid every 25 hours if ADC is subjected to extreme use. See page 98. Break-in oil level check Break-in oil level check Break-in oil level check Lubricate all fittings, pivots, cables, etc. Inspect, lubricate Lubricate Lubricate Lubricate Inspect; adjust; lubricate; replace if necessary D Ź Ź D E Shift linkage Steering Front suspension Rear suspension Throttle Cable/ Throttle Release Switch E Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses Inspect duct for proper sealing/air leaks 500 (800) Inspect; adjust; replace as needed 1000 (1600) Inspect coolant strength seasonally; pressure test system yearly 1000 (1600) Inspect; clean external surfaces 1000 (1600) Inspect for leaks Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services. 90

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90
MAINTENANCE
Periodic Maintenance Chart
Ź
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
Ź
E
Air filter, pre-filter
-
Daily
-
Inspect; clean often; replace
as needed
Coolant
-
Daily
-
Check level daily, change
coolant every 2 years
Ź
ADC fluid
-
Daily
-
Check level, add as needed
Ź
Power steering unit
-
Daily
-
Inspect daily; clean often
Headlight/taillight
-
Daily
-
Check operation
Ź
E
Air filter,
main element
-
Weekly
-
Inspect; replace as needed
Ź
D
Brake pad wear
10 H
Monthly
100 (160)
Inspect periodically
Battery
20 H
Monthly
200 (320)
Check terminals; clean; test
Ź
Engine oil change
25 H
1 M
250 (400)
Break-in oil and filter change
(see page 52)
Ź
Demand drive fluid
(extreme use)
25 H
1 M
250 (400)
Change fluid every 25 hours
if ADC is subjected to
extreme use. See page 98.
Ź
Demand drive fluid
25 H
1 M
250 (400)
Break-in oil level check
Ź
Rear gearcase oil
25 H
1 M
250 (400)
Break-in oil level check
Ź
Transmission oil
25 H
1 M
250 (400)
Break-in oil level check
Ź
General lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
Shift linkage
50 H
6 M
500 (800)
Inspect, lubricate
D
Steering
50 H
6 M
500 (800)
Lubricate
Ź
Front suspension
50 H
6 M
500 (800)
Lubricate
Ź
Rear suspension
50 H
6 M
500 (800)
Lubricate
D
E
Throttle Cable/
Throttle Release
Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper
sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
50 H
6 M
1000 (1600)
Inspect coolant strength
seasonally; pressure test
system yearly
Ź
Radiator
50 H
6 M
1000 (1600)
Inspect; clean external
surfaces
Ź
Cooling hoses
50 H
6 M
1000 (1600)
Inspect for leaks