2015 Polaris Sportsman 850 Owners Manual - Page 82

2015 Polaris Sportsman 850 Manual

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MAINTENANCE Periodic Maintenance Chart Item Ź Air filter, main E element Ź Brake pad wear Battery Fuel System (whichever comes first) Hours Calendar Miles (Km) Weekly Inspect; replace as needed 10 H 20 H 20 H Monthly Monthly Monthly 100 (160) 200 (320) Inspect periodically Check terminals; clean; test Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion Break-in oil and filter change (see page 47) Change fluid every 25 hours if ADC is subjected to extreme use. See page 87. Break-in oil level check Break-in oil level check Break-in oil level check Lubricate all fittings, pivots, cables, etc. Inspect, lubricate Lubricate Lubricate Lubricate Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; replace as needed Inspect coolant strength seasonally; pressure test system yearly Inspect; clean external surfaces Inspect for leaks Inspect for leaks and loose fittings Change the oil and filter Change fluid Maintenance Interval Remarks Ź Engine oil change Ź Demand drive fluid (extreme use Demand drive fluid Rear gearcase oil Transmission oil General lubrication 25 H 25 H 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 1M 1M 1M 1M 1M 3M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 250 (400) 250 (400) 250 (400) 250 (400) 250 (400) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) D Ź Ź D E Shift linkage Steering Front suspension Rear suspension Throttle Cable/ Throttle Release Switch E Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses Ź Oil lines, fasteners Ź Engine oil change Ź Demand drive fluid (normal use) Ź Rear gearcase oil Ź Transmission oil 1000 (1600) Change fluid 1000 (1600) Change fluid Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these services. 80

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80
MAINTENANCE
Periodic Maintenance Chart
Ź
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
Ź
E
Air filter, main
element
-
Weekly
-
Inspect; replace as needed
Ź
Brake pad wear
10 H
Monthly
100 (160)
Inspect periodically
Battery
20 H
Monthly
200 (320)
Check terminals; clean; test
Fuel System
20 H
Monthly
-
Inspect; cycle key to
pressurize fuel pump; check
lines and fittings for leaks and
abrasion
Ź
Engine oil change
25 H
1 M
250 (400)
Break-in oil and filter change
(see page 47)
Ź
Demand drive fluid
(extreme use)
25 H
1 M
250 (400)
Change fluid every 25 hours
if ADC is subjected to
extreme use. See page 87.
Ź
Demand drive fluid
25 H
1 M
250 (400)
Break-in oil level check
Ź
Rear gearcase oil
25 H
1 M
250 (400)
Break-in oil level check
Ź
Transmission oil
25 H
1 M
250 (400)
Break-in oil level check
Ź
General lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
Shift linkage
50 H
6 M
500 (800)
Inspect, lubricate
D
Steering
50 H
6 M
500 (800)
Lubricate
Ź
Front suspension
50 H
6 M
500 (800)
Lubricate
Ź
Rear suspension
50 H
6 M
500 (800)
Lubricate
D
E
Throttle Cable/
Throttle Release
Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper
sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; replace as needed
Cooling system
50 H
6 M
1000 (1600)
Inspect coolant strength
seasonally; pressure test
system yearly
Ź
Radiator
50 H
6 M
1000 (1600)
Inspect; clean external
surfaces
Ź
Cooling hoses
50 H
6 M
1000 (1600)
Inspect for leaks
Ź
Oil lines, fasteners
50 H
6 M
1000 (1600)
Inspect for leaks and loose
fittings
Ź
Engine oil change
100 H
6 M
1000 (1600)
Change the oil and filter
Ź
Demand drive fluid
(normal use)
100 H
12 M
1000 (1600)
Change fluid
Ź
Rear gearcase oil
100 H
12 M
1000 (1600)
Change fluid
Ź
Transmission oil
100 H
12 M
1000 (1600)
Change fluid