2016 Polaris POLARIS GENERAL 1000 EPS/1000 EPS DELUXE Owners Manual - Page 63

2016 Polaris POLARIS GENERAL 1000 EPS/1000 EPS DELUXE Manual

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MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M Hours Calendar D Throttle pedal Throttle body air intake ducts/ flange Drive belt Cooling system (if applicable) Ź Radiator (if applicable) Ź Oil lines, fasteners Ź Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) Inspect for free movement; replace pedal as needed Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Inspect; clean external surfaces Remarks 1000 (1600) Inspect for leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years 1000 (1600) Inspect for leaks 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Remove and grease 1000 (1600) Inspect; replace as needed 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. 1000 (1600) Inspect; clean; replace worn parts 1000 (1600) Inspect; replace as needed 2000 (3200) Change every two years 2000 (3200) Inspect; replace if necessary 3000 (4800) Clean out 5000 (8000) Inspect; adjust as needed Change coolant Inspect periodically; adjust when parts are replaced Inspect daily; adjust as needed Adjust as needed - Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) Ź D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant D Toe adjustment D Auxiliary brake (if equipped) Ź Headlight aim 100 H 100 H 200 H 250 H 300 H - 12 M 12 M 24 M 24 M 36 M 60 M Ź Perform these procedures more often for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services. 61

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61
MAINTENANCE
Periodic Maintenance Chart
Ź
Perform these procedures more often for vehicles subjected to severe use.
D
Have an authorized POLARIS dealer or other qualified person perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
D
Throttle pedal
50 H
6 M
500 (800)
Inspect for free movement; replace
pedal as needed
Throttle body air intake ducts/
flange
50 H
6 M
500 (800)
Inspect duct for proper sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
Ź
Radiator (if applicable)
50 H
6 M
500 (800)
Inspect; clean external surfaces
Ź
Oil lines, fasteners
50 H
6 M
1000 (1600)
Inspect for leaks and loose fittings
Ź
Engine oil and filter change
100 H
6 M
1000 (1600)
Change the oil and filter
Ź
Front gearcase oil
100 H
12 M
1000 (1600)
Change fluid
Ź
Transmission oil
100 H
12 M
1000 (1600)
Change fluid
D
Fuel system
100 H
12 M
1000 (1600)
Cycle key to pressurize fuel pump;
check for leaks at fill cap, fuel lines/rail
and fuel pump; replace lines every two
years
Ź
Cooling Hoses (if applicable)
100 H
12 M
1000 (1600)
Inspect for leaks
Ź
Engine mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust muffler/pipe
100 H
12 M
1000 (1600)
Inspect
Drive shafts
100 H
12 M
1000 (1600)
Remove and grease
D
Spark plug
100 H
12 M
1000 (1600)
Inspect; replace as needed
Ź
Wiring
100 H
12 M
1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Ź
Clutches (drive and driven)
100 H
12 M
1000 (1600)
Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
1000 (1600)
Inspect; replace as needed
D
Brake fluid
200 H
24 M
2000 (3200)
Change every two years
Suspension bushings
250 H
24 M
2000 (3200)
Inspect; replace if necessary
Spark arrester
300 H
36 M
3000 (4800)
Clean out
D
Valve clearance
-
-
5000 (8000)
Inspect; adjust as needed
Ź
Coolant
-
60 M
-
Change coolant
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
Ź
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed