2016 Polaris SPORTSMAN HAWKEYE 325 2X4 Owners Manual - Page 99

2016 Polaris SPORTSMAN HAWKEYE 325 2X4 Manual

Page 99 highlights

MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Demand drive fluid (normal use) Ź Rear gearcase oil Ź Transmission oil D Fuel system/filter 100 H 12 M Miles (Km) 1000 (1600) Change fluid; change fluid every 25 hours if ADC is subjected to extreme use. See page 107. 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail and fuel pump; replace lines every two years 1000 (1600) Inspect; clean external surfaces 1000 (1600) Inspect for leaks 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect; replace as needed 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. 1000 (1600) Inspect; clean; replace worn parts 1000 (1600) Inspect; replace as needed 2000 (3200) Change every two years 2000 (3200) Inspect; replace if necessary 3000 (4800) Clean out 5000 (8000) Inspect; adjust Replace coolant Adjust as needed Inspect periodically; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 250 H 300 H 500 H - 12 M 12 M 24 M 24 M 36 M 60 M - Ź Perform these procedures more often for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services. 97

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97
MAINTENANCE
Periodic Maintenance Chart
Ź
Perform these procedures more often for vehicles subjected to severe use.
D
Have an authorized POLARIS dealer or other qualified person perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
Ź
Demand drive fluid
(normal use)
100 H
12 M
1000 (1600)
Change fluid; change fluid
every 25 hours if ADC is
subjected to extreme use.
See page 107.
Ź
Rear gearcase oil
100 H
12 M
1000 (1600)
Change fluid
Ź
Transmission oil
100 H
12 M
1000 (1600)
Change fluid
D
Fuel system/filter
100 H
12 M
1000 (1600)
Cycle key to pressurize fuel
pump; check for leaks at fill
cap, fuel lines/rail and fuel
pump; replace lines every
two years
Ź
Radiator (if
applicable)
100 H
12 M
1000 (1600)
Inspect; clean external
surfaces
Ź
Cooling hoses (if
applicable)
100 H
12 M
1000 (1600)
Inspect for leaks
Ź
Engine mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600)
Inspect
D
Spark plug
100 H
12 M
1000 (1600)
Inspect; replace as needed
Ź
Wiring
100 H
12 M
1000 (1600)
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
D
Clutches (drive
and driven)
100 H
12 M
1000 (1600)
Inspect; clean; replace worn
parts
D
Front wheel
bearings
100 H
12 M
1000 (1600)
Inspect; replace as needed
D
Brake fluid
200 H
24 M
2000 (3200)
Change every two years
Suspension
bushings
250 H
24 M
2000 (3200)
Inspect; replace if necessary
Spark arrester
300 H
36 M
3000 (4800)
Clean out
D
Valve clearance
500 H
-
5000 (8000)
Inspect; adjust
Ź
Coolant
-
60 M
-
Replace coolant
Idle speed
-
Adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed