Dewalt DWP611 Instruction Manual - Page 1

If you have questions or comments, contact us. Pour toute question ou tout commentaire, nous contacter. Si tiene dudas o comentarios, contáctenos. 1-800-4-DEWALT • www.dewalt.com INSTRUCTION MANUAL GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO. DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore, MD 21286 (AUG10) Part No. A27313 DWP610, DWP611 Copyright © 2010 DEWALT The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool. Definitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage. IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258). WARNING: To reduce the risk of injury, read the instruction manual. General Power Tool Safety Warnings WARNING! Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) WORK AREA SAFETY a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. 3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional Specific Safety Rules • Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator. • Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control. • DO NOT cut metal. • Keep handles and gripping surfaces dry, clean, and free from oil and grease. This will enable better control of the tool. DWP610, DWP611 Heavy-Duty Compact Router Toupie compacte industrielle Rebajadora compacta para trabajo pesado • Maintain firm grip with both hands on router to resist starting torque. • Keep hands away from cutting area. Never reach under the workpiece for any reason. Keep the router base firmly in contact with the workpiece when cutting. These precautions will reduce the risk of personal injury. • Never run the motor unit when it is not inserted in one of the router bases. The motor is not designed to be handheld. • Keep cutting pressure constant. Do not overload motor. • Check to see that the cord will not snag or impede the routing operation. • Use sharp cutters. Dull cutters may cause the router to swerve or stall under pressure. • Be sure that the motor has stopped completely before you lay the router down. If the cutter head is still spinning when the tool is laid down, it could cause injury or damage. • Be sure that the router bit is clear of the workpiece before starting the motor. If the bit is in contact with the workpiece when the motor starts it could make the router jump, causing damage or injury. • ALWAYS disconnect tool from power source before making adjustments or changing bits. • Keep hands clear of bit when motor is running to prevent personal injury. • NEVER touch the bit immediately after use. It may be extremely hot. • Provide clearance under workpiece for router bit when through-cutting. • Tighten collet nut securely to prevent the bit from slipping. • Never tighten collet nut without a bit. • Do not use router bits with a diameter in excess of 1-3/8" (34.9 mm) in this tool. • Always use cutters with a shank diameter of 1/4" (6.4 mm) which corresponds to the size of the collet in your tool. • Always use cutters suitable for a speed of min. 27,000 min-1 and marked accordingly. • Not recommended for use in a router table. • Avoid climb-cutting (cutting in direction opposite that shown in Figure 12). Climb-cutting increases the chance for loss of control resulting in possible injury. When climb-cutting is required (backing around a corner), exercise extreme caution to maintain control of router. Make smaller cuts and remove minimal material with each pass. • An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Ampere Rating More Than 0 6 10 12 Not More Than 6 10 12 16 Minimum Gauge for Cord Sets Volts Total Length of Cord in Feet (meters) 120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4) AWG 18 16 16 14 18 16 14 12 16 16 14 12 14 12 Not Recommended WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT: • ANSI Z87.1 eye protection (CAN/CSA Z94.3), • ANSI S12.6 (S3.19) hearing protection, • NIOSH/OSHA/MSHA respiratory protection. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. • Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body. WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss. • The label on your tool may include the following symbols. The symbols and their definitions are as follows: V volts A amperes Hz hertz W watts min minutes alternating current direct current Class I Construction alternating or direct current no no load speed grounded) earthing terminal Class II Construction safety alert symbol double insulated) BPM ..........beats per minute .../min per minute RPM ..........revolutions per minute OPM orbits per minute SAVE THESE INSTRUCTIONS Motor Be sure your power supply agrees with nameplate marking. 120 Volts AC means your tool will operate on alternating current. As little as 10% lower voltage can cause loss of power and can result in overheating. All DEWALT tools are factory-tested; if this tool does not operate, check the power supply. WARNING: Accessories must be rated for at least the speed recommended on the tool warning label. Accessories running over rated speed can fly apart and cause injury. Accessory ratings must always be above tool speed as shown on tool nameplate. WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury. Components (Fig. 1-11) A. Quick release tabs B. Depth adjustment ring C. Variable speed dial (DWP611 only) D. On(l)/off (o) switch E. Spindle lock button F. Led lights (DWP611 only) G. Guide pin groove H. Micro adjustment scale I. Locking lever J. Edge guide slot (fixed base) K. Subbase (DWP610 has a round subbase, DWP611 has a D-subbase) both are available as an accessory. L. Vacuum attachment (For use with plunge base) M. Holes for premium edge guide (sold separately) N. Turret stop O. Depth adjustment rod P. Plunge lock lever Q. Edge guide R. Guide pins S. Locking lever adjustment screw T. Centering tool U. Collet nut V. Vacuum attachment (fixed base) W. Screws (vacuum attachment) X. Edge guide slot (plunge base) Z. Motor unit AA. Motor stop BB. Thumb screw CC. Knurled knob DD. Depth adjustment scale EE. Zero adjuster tab FF. Sub-base screws GG. Edge guide screws HH. Tab (vacuum attachment) II. Snap tab (vacuum attachment) JJ. Plastic washer (vacuum attachment) KK. Thumb screw (vacuum attachment) OPERATION WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury. NOTICE: Do not use router bits with a diameter in excess of 1-3/8" (34.9 mm) in this tool. Connecting To Power Source CAUTION: Before connecting tool to power source, check to see that the switch is in the "OFF" position. Also, check the power circuit to see that it is the same as that shown on specification plate of the tool. Starting and Stopping the Motor (Fig. 1) CAUTION: Before starting the tool, clear the work area of all foreign objects. Also keep firm grip on tool to resist starting torque. CAUTION: To avoid personal injury and/or damage to finished work, always allow the power unit to come to a COMPLETE STOP before putting the tool down. To turn unit on, depress the side of the dust-protected switch (D) that reads "ON" and corresponds to the symbol "I." To turn the unit off, depress the side of the switch that reads "OFF" and corresponds with the symbol "O." Motor Quick Release (Fig. 2) WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury. 1. Open the locking lever (I) on the base. 2. Grasp the motor unit with one hand, depressing both quick release tabs (A). 3. With the other hand, grasp the base and pull motor from the base. Bit Installation and Removal (Fig. 3) WARNING: To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury. TO INSTALL THE BIT 1. Remove the motor unit from the base unit, see Motor Quick Release (if needed). 2. Clean and insert the round shank of the desired router bit into the loosened collet as far as it will go and then pull it out about 1/16" (1.6 mm). 3. Depress the spindle lock button (E) to hold the spindle shaft in place while turning the collet nut (U) clockwise with the wrench provided. NOTE: The unit is equipped with multiple spindle lock detents allowing an optional "manual ratchet" method of tightening the bit. To tighten with the "manual ratchet" method: a. Without removing the wrench from the collet nut (U), release pressure on the spindle lock button (E). b. With the wrench still on the collet nut (U), reverse the tightening direction to reset the wrench position.