E-Z-GO Freedom TXT - Gas Owner Manual - Page 61

CAPACITIES AND REPLACEMENT PARTS, Hardware, Table 1, Torque Specifications and Bolt Grades

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MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CAPACITIES AND REPLACEMENT PARTS Fuel Tank / Fuel Engine Oil Oil Filter Air Filter Spark Plug Starter/Generator Belt Clutch Belt Rear Axle Oil Fuse Headlight Sealed Beam Turn Signal Bulb Tail Light Bulb 5.3 gal (20.0 liters) / 87 Octane Min 1.4 US qt (1.3 liters) P/N 607454 P/N 28463G01 NGK BPR2ES (P/N 607462) .028" - .031" (.7mm - .8 mm) Gap P/N 26414G1 P/N 618630 51 oz (1.5 liters) / SAE 30 15 amp (P/N 18392G1) (P/N 20209G3) (P/N 20574G3) #1157 (P/N 611242) Hardware Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the Torque Specifications table. Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values. Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2.. BOLT SIZE Grade 2 Grade 5 Grade 8 ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners. 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1" 4 8 15 24 35 55 75 130 125 190 (5) (11) (20) (33) (47) (75) (102) (176) (169) (258) 6 13 23 35 55 80 110 200 320 480 (8) (18) (31) (47) (75) (108) (149) (271) (434) (651) 6 18 35 55 80 110 170 280 460 680 (8) (24) (47) (75) (108) (149) (230) (380) (624) (922) BOLT SIZE M4 Class 5.8 1 (Grade 2) 5.8 (2) Class 8.8 2 (Grade 5) 8.8 (3) Class 10.9 3 (Grade 8) 10.9 (4) Ref Tsp 1 M5 M6 M8 M10 M12 M14 2 4 10 20 35 55 (3) (6) (14) (27) (47) (76.4) 4 7 18 35 61 97 (6) (10) (24) (47) (83) (131) 6 10 25 49 86 136 (8) (14) (34) (66) (117) (184) Table 1: Torque Specifications and Bolt Grades Owner's Guide Page 55

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Owner’s Guide
Page 55
MAINTENANCE PROCEDURES
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
CAPACITIES AND REPLACEMENT PARTS
Hardware
Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the
Torque Specifications table.
Use care when tightening fasteners and refer to the Technician’s Repair and Service Manual for specific torque values.
Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the
hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2..
Table 1:
Torque Specifications and Bolt Grades
Fuel Tank / Fuel
Engine Oil
Oil Filter
Air Filter
Spark Plug
Starter/Generator Belt
Clutch Belt
Rear Axle Oil
Fuse
Headlight Sealed Beam
Turn Signal Bulb
Tail Light Bulb
5.3 gal (20.0 liters) / 87 Octane Min
1.4 US qt (1.3 liters)
51 oz (1.5 liters) / SAE 30
15 amp (P/N 18392G1)
(P/N 20209G3)
(P/N 20574G3)
#1157 (P/N 611242)
P/N 607454
P/N 28463G01
NGK BPR2ES (P/N 607462)
.028” - .031" (.7mm - .8 mm) Gap
P/N 26414G1
P/N 618630
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
BOLT SIZE
Grade 2
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
4
(5)
8
(11)
15
(20)
24
(33)
35
(47)
55
(75)
75
(102)
130
(176)
125
(169)
190
(258)
Grade 5
Grade 8
6
(8)
13
(18)
23
(31)
35
(47)
55
(75)
80
(108)
110
(149)
200
(271)
320
(434)
480
(651)
6
(8)
18
(24)
35
(47)
55
(75)
80
(108)
110
(149)
170
(230)
280
(380)
460
(624)
680
(922)
BOLT SIZE
Class 5.8
(Grade 2)
M4
M5
M6
M8
M10
M12
M14
1
(2)
2
(3)
4
(6)
10
(14)
20
(27)
35
(47)
55
(76.4)
Class 8.8
(Grade 5)
2
(3)
4
(6)
7
(10)
18
(24)
35
(47)
61
(83)
97
(131)
Class 10.9
(Grade 8)
3
(4)
6
(8)
10
(14)
25
(34)
49
(66)
86
(117)
136
(184)
5.8
8.8
10.9
Ref Tsp 1