JET Tools BGB-260-3 User Manual - Page 12

Optional accessories, Troubleshooting BGB-series Belt Grinders

Page 12 highlights

9.5 V-belt replacement Disconnect machine from power source. Follow steps in sect. 7.4 to access pulleys and belt. Slide motor forward to loosen belt and slip belt off pulleys. Install new belt and slide motor back to tension it. Secure all covers and screws. 9.6 Additional servicing Any additional servicing should be performed by authorized service personnel. 10.0 Optional accessories The following adaptor plates are available for mounting your grinder to the JDCS-505 JET Dust Collection Stand. Contact your dealer to order, or call JET at the phone number on the cover. # 414832 - Adaptor Plate Kit (for BGB-142/248) # 414833 - Adaptor Plate Kit (for BGB-260-1/260-3) 11.0 Troubleshooting BGB-series Belt Grinders Symptom Motor will not start Motor will not start: fuses or circuit breakers blow Machine slows when operating Loud, repetitive noise coming from machine Poor tracking Possible Cause Low voltage. Open circuit in motor or loose connection. Short circuit in line cord or plug. Short circuit in motor or loose connections. Incorrect fuses or circuit breakers in power line. Applying excessive pressure of workpiece against platen. V-belt loose. Pulley setscrews or keys are missing or loose. Motor fan is hitting the fan cover. V-belt is defective. Improper abrasive belt splice. Excessive belt tension. Insufficient belt tension. Worn contact surfaces. Misaligned contact surfaces. Lack of crown on drive wheel. Worn bearings. Slack abrasive belt Contact wheel wear Insufficient belt tension. Excessive belt tension. Grinding in one area on belt. Short abrasive belt life. Excessive grinding deposits on belt and debris in machine. Excessive grinding pressure. *Warning: Some corrections may require a qualified electrician. Table 11-1 Correction* Check power line for proper voltage. Inspect all lead connections on motor for loose or open connections. Inspect cord or plug for damaged insulation and shorted wires. Inspect all connections on motor for loose or shorted terminals or worn insulation. Install correct fuses or circuit breakers. Reduce pressure against abrasive/platen. Tighten V-belt. Inspect keys and setscrews. Replace or tighten if necessary. Tighten fan or shim cover. Replace V-belt. Check belt for irregular seam or shape. Set tension so belt is just taut. Set tension so belt is just taut. Check surface of contact wheels. Replace worn wheels. Check alignment of tracking wheels and contact wheel. Realign if needed. Check for 1/16-inch crown. Replace drive wheel if crown is not present. Check all bearings for overheating or damage. Replace worn or damaged bearings. Set tension so belt is just taut. Set tension so belt is just taut. Use entire work surface of belt whenever possible. Periodically clean interior of grinder. Allow belt to do the cutting. Excessive pressure dulls belt and removes grit from it. 12

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12
9.5
V-belt replacement
Disconnect machine from power source. Follow
steps in
sect. 7.4
to access pulleys and belt. Slide
motor forward to loosen belt and slip belt off pulleys.
Install new belt and slide motor back to tension it.
Secure all covers and screws.
9.6
Additional servicing
Any additional servicing should be performed by
authorized service personnel.
10.0
Optional accessories
The following adaptor plates are available for
mounting your grinder to the JDCS-505 JET Dust
Collection Stand. Contact your dealer to order, or
call JET at the phone number on the cover.
# 414832 – Adaptor Plate Kit (for BGB-142/248)
# 414833 – Adaptor Plate Kit (for BGB-260-1/260-3)
11.0
Troubleshooting BGB-series Belt Grinders
Symptom
Possible Cause
Correction*
Motor will not start
Low voltage.
Check power line for proper voltage.
Open
circuit
in
motor
or
loose
connection.
Inspect all lead connections on motor for
loose or open connections.
Motor will not start: fuses
or circuit breakers blow
Short circuit in line cord or plug.
Inspect cord or plug for damaged insulation
and shorted wires.
Short
circuit
in
motor
or
loose
connections.
Inspect all connections on motor for loose or
shorted terminals or worn insulation.
Incorrect fuses or circuit breakers in
power line.
Install correct fuses or circuit breakers.
Machine
slows
when
operating
Applying
excessive
pressure
of
workpiece against platen.
Reduce pressure against abrasive/platen.
V-belt loose.
Tighten V-belt.
Loud,
repetitive
noise
coming from machine
Pulley setscrews or keys are missing or
loose.
Inspect keys and setscrews. Replace or
tighten if necessary.
Motor fan is hitting the fan cover.
Tighten fan or shim cover.
V-belt is defective.
Replace V-belt.
Poor tracking
Improper abrasive belt splice.
Check belt for irregular seam or shape.
Excessive belt tension.
Set tension so belt is just taut.
Insufficient belt tension.
Set tension so belt is just taut.
Worn contact surfaces.
Check surface of contact wheels. Replace
worn wheels.
Misaligned contact surfaces.
Check alignment of tracking wheels and
contact wheel. Realign if needed.
Lack of crown on drive wheel.
Check for 1/16-inch crown. Replace drive
wheel if crown is not present.
Worn bearings.
Check
all
bearings
for
overheating
or
damage. Replace worn or damaged bearings.
Slack abrasive belt
Insufficient belt tension.
Set tension so belt is just taut.
Contact wheel wear
Excessive belt tension.
Set tension so belt is just taut.
Grinding in one area on belt.
Use entire work surface of belt whenever
possible.
Excessive grinding deposits on belt and
debris in machine.
Periodically clean interior of grinder.
Short abrasive belt life.
Excessive grinding pressure.
Allow belt to do the cutting. Excessive
pressure dulls belt and removes grit from it.
*
Warning:
Some corrections may require a qualified electrician.
Table 11-1