4
SAFE INSTALLATION, USE AND SERVICE
........................................................................................................................................
2
GENERAL SAFETY
.............................................................................................................................................................................
3
TABLE OF CONTENTS
.......................................................................................................................................................................
4
INTRODUCTION
................................................................................................................................................................................
5
PRODUCT SPECIFICATIONS
............................................................................................................................................................
5
MATERIALS AND BASIC TOOLS NEEDED
........................................................................................................................................
6
Materials Needed
........................................................................................................................................................................
6
Basic Tools
..................................................................................................................................................................................
6
Additional Tools Needed When Sweat Soldering
.......................................................................................................................
6
INSTALLATION INSTRUCTIONS
...................................................................................................................................................
7-16
Removing the Old Water Heater
..............................................................................................................................................
7,8
Facts to Consider About the Location
.........................................................................................................................................
8
Insulation Blankets
......................................................................................................................................................................
8
Facts to Consider About the Convertible Lower Element
........................................................................................................
8,9
Water Piping
...........................................................................................................................................................................
9,10
T & P Valve and Pipe Insulation
.................................................................................................................................................
10
Temperature-Pressure Relief Valve
.....................................................................................................................................
10,11
Filling the Water Heater
.............................................................................................................................................................
11
Converting the Lower Element
.............................................................................................................................................
11-14
Wiring
....................................................................................................................................................................................
14,15
Wiring Diagrams
.......................................................................................................................................................................
16
SERVICE AND ADJUSTMENT
....................................................................................................................................................
17-22
Temperature Regulation
...........................................................................................................................................................
17
Thermostats
..............................................................................................................................................................................
17
Temperature Settings
................................................................................................................................................................
17
Upper and Lower Thermostat Adjustments
.........................................................................................................................
17,18
Anode Rod Inspection
...............................................................................................................................................................
18
Temperature-Pressure Relief Valve Operation
.........................................................................................................................
18
Draining
................................................................................................................................................................................
18,19
Thermostat Removal/Replacement
..........................................................................................................................................
19
Element Cleaning/Replacement
.........................................................................................................................................
19-22
Drain Valve Washer Replacement
............................................................................................................................................
22
Service
.......................................................................................................................................................................................
22
TROUBLESHOOTING GUIDE
....................................................................................................................................................
23-25
Start Up Conditions
...................................................................................................................................................................
23
Thermal Expansion
............................................................................................................................................................
23
Strange Sounds
.................................................................................................................................................................
23
Operational Conditions
.......................................................................................................................................................
23-25
Smelly Water
..................................................................................................................................................................
23,24
“Air” in Hot Water Faucets
..................................................................................................................................................
24
Rumbling Noise
..................................................................................................................................................................
24
High Temperature Shut Off System
....................................................................................................................................
24
Not Enough or No Hot Water
.........................................................................................................................................
24,25
Water Is Too Hot
..................................................................................................................................................................
25
Leakage Checkpoints
..........................................................................................................................................................
25,26
REPAIR PARTS LIST
..................................................................................................................................................................
27-29
NOTES
.........................................................................................................................................................................................
30,31
WARRANTY
......................................................................................................................................................................................
32
TABLE OF CONTENTS