Makita GD0801C Instruction Manual - Page 4

Kickback and Related Warnings

Page 4 highlights

4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart. 5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately controlled. 6. The arbour size of accessories must properly fit the collet of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 7. Mandrel mounted accessories must be fully inserted into the collet or chuck. If the mandrel is insufficiently held and/or the overhang of the wheel is too long, the mounted accessory may become loose and be ejected at high velocity. 8. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. 9. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 10. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. 11. Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock. 12. Always hold the tool firmly in your hand(s) during the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the tool to twist. 13. Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Clamping a small workpiece allows you to use your hand(s) to control the tool. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to bind or jump toward you. 14. Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory. 15. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. 16. After changing the bits or making any adjustments, make sure the collet nut, chuck or any other adjustment devices are securely tightened. Loose adjustment devices can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown. 17. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. 18. Regularly clean the power tool's air vents. The motor's fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. 19. Do not operate the power tool near flammable materials. Sparks could ignite these materials. 20. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory's rotation. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel's movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. 4

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4
4.
The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool.
Accessories running faster than
their rated speed can break and fly apart.
5.
The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool.
Incorrectly sized
accessories cannot be adequately controlled.
6.
The arbour size of accessories must properly
fit the collet of the power tool.
Accessories that
do not match the mounting hardware of the power
tool will run out of balance, vibrate excessively
and may cause loss of control.
7.
Mandrel mounted accessories must be fully
inserted into the collet or chuck.
If the mandrel
is insufficiently held and/or the overhang of the
wheel is too long, the mounted accessory may
become loose and be ejected at high velocity.
8.
Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks. If power tool or
accessory is dropped, inspect for damage or
install
an
undamaged
accessory.
After
inspecting
and
installing
an
accessory,
position yourself and bystanders away from
the plane of the rotating accessory and run
the power tool at maximum no-load speed for
one minute.
Damaged accessories will normally
break apart during this test time.
9.
Wear
personal
protective
equipment.
Depending on application, use face shield,
safety
goggles
or
safety
glasses.
As
appropriate,
wear
dust
mask,
hearing
protectors,
gloves
and
workshop
apron
capable
of
stopping
small
abrasive
or
workpiece fragments.
The eye protection must
be capable of stopping flying debris generated by
various operations . The dust mask or respirator
must be capable of filtrating particles generated
by your operation. Prolonged exposure to high
intensity noise may cause hearing loss.
10.
Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken accessory
may fly away and cause injury beyond immediate
area of operation.
11.
Hold
power
tool
by
insulated
gripping
surfaces only, when performing an operation
where the cutting accessory may contact
hidden
wiring
or
its
own
cord.
Cutting
accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
12.
Always hold the tool firmly in your hand(s) during
the start-up.
The reaction torque of the motor, as it
accelerates to full speed, can cause the tool to twist.
13.
Use clamps to support workpiece whenever
practical. Never hold a small workpiece in one
hand and the tool in the other hand while in
use.
Clamping a small workpiece allows you to
use your hand(s) to control the tool. Round
material such as dowel rods, pipes or tubing have
a tendency to roll while being cut, and may cause
the bit to bind or jump toward you.
14.
Position the cord clear of the spinning
accessory.
If you lose control, the cord may be
cut or snagged and your hand or arm may be
pulled into the spinning accessory.
15.
Never lay the power tool down until the
accessory has come to a complete stop.
The
spinning accessory may grab the surface and pull
the power tool out of your control.
16.
After changing the bits or making any
adjustments, make sure the collet nut, chuck
or any other adjustment devices are securely
tightened.
Loose
adjustment
devices
can
unexpectedly shift, causing loss of control, loose
rotating components will be violently thrown.
17.
Do not run the power tool while carrying it at
your side.
Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
18.
Regularly clean the power tool’s air vents.
The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
19.
Do not operate the power tool near flammable
materials.
Sparks could ignite these materials.
20.
Do not use accessories that require liquid
coolants.
Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating accessory. Pinching or snagging causes rapid
stalling of the rotating accessory which in turn causes
the uncontrolled power tool to be forced in the direction
opposite of the accessory’s rotation.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the
operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels
may also break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.