Makita XWT04Z Instruction Manual - Page 7

Maintenance - impact wrench

Page 7 highlights

Fastening torque Proper fastening torque N m (ft lbs) 300 (216) 200 (150) 100 (72) High tensile bolt M16(5/8") (M16) (5/8") M14(9/16") M12(1/2") (M14) (9/16") (M12) (1/2") 0 1 2 3 Fastening time(S) 008489 NOTE: • Hold the tool pointed straight at the bolt or nut. • Excessive fastening torque may damage the bolt/nut or socket. Before starting your job, always perform a test operation to determine the proper fastening time for your bolt or nut. • If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery cartridge. The fastening torque is affected by a wide variety of factors including the following. After fastening, always check the torque with a torque wrench. 1. When the battery cartridge is discharged almost completely, voltage will drop and the fastening torque will be reduced. 2. Socket • Failure to use the correct size socket will cause a reduction in the fastening torque. • A worn socket (wear on the hex end or square end) will cause a reduction in the fastening torque. 3. Bolt • Even though the torque coefficient and the class of bolt are the same, the proper fastening torque will differ according to the diameter of bolt. • Even though the diameters of bolts are the same, the proper fastening torque will differ according to the torque coefficient, the class of bolt and the bolt length. 4. The use of the universal joint or the extension bar somewhat reduces the fastening force of the impact wrench. Compensate by fastening for a longer period of time. 5. The manner of holding the tool or the material of driving position to be fastened will affect the torque. 6. Operating the tool at low speed will cause a reduction in the fastening torque. MAINTENANCE CAUTION: • Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance. • Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result. Replacing carbon brushes 1. Limit mark 1 001145 Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. 1 2 1. Brush holder cap 2. Screwdriver 008152 To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. 7

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7
100
200
300
0
1
2
3
(216)
(150)
(72)
M16(5/8")
(M16)
M12(1/2")
(M12)
N m
Fastening time(S)
High tensile bolt
(ft lbs)
Proper fastening torque
Fastening torque
M14(9/16")
(M14)
(9/16")
(5/8")
(1/2")
008489
NOTE:
Hold the tool pointed straight at the bolt or nut.
Excessive fastening torque may damage the
bolt/nut or socket. Before starting your job, always
perform a test operation to determine the proper
fastening time for your bolt or nut.
If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
15 minutes before proceeding with a fresh battery
cartridge.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1.
When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2.
Socket
Failure to use the correct size socket will
cause a reduction in the fastening torque.
A worn socket (wear on the hex end or square
end) will cause a reduction in the fastening
torque.
3.
Bolt
Even though the torque coefficient and the
class of bolt are the same, the proper
fastening torque will differ according to the
diameter of bolt.
Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefficient, the class of
bolt and the bolt length.
4.
The use of the universal joint or the extension bar
somewhat reduces the fastening force of the
impact wrench. Compensate by fastening for a
longer period of time.
5.
The manner of holding the tool or the material of
driving position to be fastened will affect the
torque.
6.
Operating the tool at low speed will cause a
reduction in the fastening torque.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result.
Replacing carbon brushes
1
001145
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder caps.
Take out the worn carbon brushes, insert the new ones
and secure the brush holder caps.
1
2
008152
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
1. Brush holder
cap
2. Screwdriver
1. Limit mark