Milwaukee Tool 2485-20 Operators Manual - Page 3

Service, Specific Safety Rules For, Die Grinders

Page 3 highlights

dentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. •Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury. •Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion. for one minute. Damaged accessories will normally break apart during this test time. •Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable •Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire. SERVICE •Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. •Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers. SPECIFIC SAFETY RULES FOR DIE GRINDERS Safety Warnings Common for Grinding, Sanding, Wire Brushing, Polishing, Carving or Abrasive Cutting-Off Operations: •This power tool is intended to function as a grinder, sander, wire brush, polisher, carving or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. •Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation. •The rated speed of the grinding accessories must be at least equal to the maximum speed marked on the power tool. Grinding accessories running faster than their rated speed can break and fly apart. •The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately controlled. •The arbour size of wheels, sanding drum or any other accessory must properly fit the spindle or collet of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. •Mandrel mounted wheels, sanding drums, cutters or other accessories must be fully inserted into the collet or chuck. If the mandrel is insufficiently held and/or the overhang of the wheel is too long, the mounted wheel may become loose and be ejected at high velocity. •Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, sanding drum for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. •Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. •Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock. •Always hold the tool firmly in your hand(s) during the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the tool to twist. •Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Clamping a small workpiece allows you to use your hand(s) to control the tool. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to bind or jump toward you. •Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. •After changing the bits or making any adjustments, make sure the collet nut, chuck or any other adjustment devices are securely tightened. Loose adjustment devices can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown. •Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. •Regularly clean the power tool's air vents. The motor's fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. •Do not operate the power tool near flammable materials. Sparks could ignite these materials. •Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel, sanding band, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory's rotation. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel's movement at 3

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dentally occurs, flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquid ejected
from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or
modified.
Damaged or modified batteries may exhibit
unpredictable behavior resulting in fire, explosion or
risk of injury.
Do not expose a battery pack or tool to fire or ex
-
cessive temperature.
Exposure to fire or temperature
above 265°F (130°C) may cause explosion.
•Follow all charging instructions and do not charge
the battery pack or tool outside the temperature
range specified in the instructions.
Charging im-
properly or at temperatures outside the specified range
may damage the battery and increase the risk of fire.
SERVICE
•Have your power tool serviced by a qualified
repair person using only identical replacement
parts.
This will ensure that the safety of the power
tool is maintained.
•Never service damaged battery packs.
Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR
DIE GRINDERS
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, Polishing, Carving or Abrasive
Cutting-Off Operations:
•This power tool is intended to function as a
grinder, sander, wire brush, polisher, carving or
cut-off tool. Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool.
Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
•Do not use accessories which are not specifically
designed and recommended by the tool
manufacturer.
Just because the accessory can be
attached to your power tool, it does not assure safe
operation.
•The rated speed of the grinding accessories must
be at least equal to the maximum speed marked
on the power tool.
Grinding accessories running
faster than their rated speed can break and fly apart.
•The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool.
Incorrectly sized accessories
cannot be adequately
controlled.
•The arbour size of wheels, sanding drum or any
other accessory must properly fit the spindle
or collet of the power tool.
Accessories that do
not match the mounting hardware of the power tool
will run out of balance, vibrate excessively and may
cause loss of control.
•Mandrel mounted wheels, sanding drums, cutters
or other accessories must be fully inserted into
the collet or chuck.
If the mandrel is insufficiently
held and/or the overhang of the wheel is too long, the
mounted wheel may become loose and be ejected
at high velocity.
•Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, sanding drum for
cracks, tear or excess wear, wire brush for loose
or cracked wires. If power tool or accessory is
dropped, inspect for damage or install an undam-
aged accessory. After inspecting and installing
an accessory, position yourself and bystanders
away from the plane of the rotating accessory and
run the power tool at maximum no-load speed
for one minute.
Damaged accessories will normally
break apart during this test time.
•Wear personal protective equipment. Depending
on application, use face shield, safety goggles or
safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron
capable of stopping small abrasive or workpiece
fragments.
The eye protection must be capable of
stopping flying debris generated by various opera
-
tions. The dust mask or respirator must be capable
of filtrating particles generated by your operation.
Prolonged exposure to high intensity noise may
cause hearing loss.
•Keep bystanders a safe distance away from
work area. Anyone entering the work area must
wear personal protective equipment.
Fragments
of workpiece or of a broken accessory may fly away
and cause injury beyond immediate area of operation.
•Hold power tool by insulated gripping surfaces
only, when performing an operation where the
cutting accessory may contact hidden wiring.
Cutting accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and could
give the operator an electric shock.
•Always hold the tool firmly in your hand(s) during
the start-up.
The reaction torque of the motor, as it
accelerates to full speed, can cause the tool to twist.
•Use clamps to support workpiece whenever prac-
tical. Never hold a small workpiece in one hand
and the tool in the other hand while in use.
Clamp-
ing a small workpiece allows you to use your hand(s)
to control the tool.
Round material such as dowel rods,
pipes or tubing have a tendency to roll while being cut,
and may cause the bit to bind or jump toward you.
•Never lay the power tool down until the acces-
sory has come to a complete stop.
The spinning
accessory may grab the surface and pull the power
tool out of your control.
•After changing the bits or making any adjust
-
ments, make sure the collet nut, chuck or any
other adjustment devices are securely tightened.
Loose adjustment devices can unexpectedly shift,
causing loss of control, loose rotating components
will be violently thrown.
•Do not run the power tool while carrying it at your
side.
Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into
your body.
•Regularly clean the power tool’s air vents.
The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal may
cause electrical hazards.
•Do not operate the power tool near flammable
materials.
Sparks could ignite these materials.
•Do not use accessories that require liquid cool
-
ants.
Using water or other liquid coolants may result
in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, sanding band, brush or any other ac-
cessory. Pinching or snagging causes rapid stalling
of the rotating accessory which in turn causes the
uncontrolled power tool to be forced in the direction
opposite of the accessory’s rotation. For example,
if an abrasive wheel is snagged or pinched by the
workpiece, the edge of the wheel that is entering into
the pinch point can dig into the surface of the material
causing the wheel to climb out or kick out. The wheel
may either jump toward or away from the operator,
depending on direction of the wheel’s movement at