Milwaukee Tool M12 FUEL 1/2" Drill/Driver Service Parts List - Page 2

Bit Holder on M12™ Products, Bit Holder on M18™ Products, 16-3697 BIT HOLDER ACCESSORY, PART NO.,

Page 2 highlights

Speed selector slide Gear case assembly Model 3403-20 shown Rotor assembly Stator assembly PCBA On-off switch Forward/reverse shuttle Battery terminal block Housing clip (not shown) slides into this area LED assembly Ground wire screw and terminal To remove Electronics Assy: Use a T-10 bit to remove four end cap screws (9) and remove end cap (26). Remove five handle screws and four gear case screws from housing halves (9). Remove housing clip (16). Remove left housing halve (22). Use a T-10 bit to remove ground screw. Gently wiggle front end to separate gear case assembly (34) from pinion of rotor assembly (25). Lift stator from left housing cavity and carefully remove rotor assembly from the stator. Lift old electronics assembly out of left housing halve, paying attention to wire routing and trapping. To install new Electronics Assembly: Carefully place existing rotor (25) into stator of new electronics assembly. Place stator/rotor and PCBA firmly and squarely into corresponding channels and cavities of left housing halve (22). Insert the rotor pinion into rear of gear case assembly, meshing the gears and seating the rotor bearing. At this point install two gear case screws (9), partially securing electronics assembly and gear case assembly. Put ground screw through ground wire terminal and install onto gear case. Be sure wires and ground wire are tucked back into left housing halve. Place LED assembly, on-off switch and battery terminal block firmly and squarely into the corresponding channels and cavities of the left housing halve. Be sure all wires are routed and tucked down in channels and traps as illustrated above. Re-install speed selector slide (23) and forward/reverse shuttle (17). Carefully place right handle halve onto left handle halve. Check for any component interference or pinched wires. Re-install screws, housing clip and end cap. Check for proper functionality of on-off switch, forward/ reverse shuttle and speed selector. Install battery and check for the proper operation of tool. Bit Holder on M12™ Products a b c Bit Holder on M18™ Products d b 49-16-3697 BIT HOLDER (ACCESSORY) FIG. PART NO. DESCRIPTION OF PART a 06-82-3008 6-32 x 12.7mm Pan Hd. Phillips Screw (For M12™ Tools) b Bit Holder c Adapter (For M12™ Tools) d 06-82-2500 6-32 x 7mm Pan Hd. Phillips Screw (For M18™ Tools)

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To remove Electronics Assy:
Use a T-10 bit to remove four end cap screws (9)
and remove end cap (26). Remove five handle
screws and four gear case screws from housing
halves (9). Remove housing clip (16). Remove left
housing halve (22).
Use a T-10 bit to remove ground screw.
Gently wiggle front end to separate gear case assembly (34) from
pinion of rotor assembly (25).
Lift stator from left housing cavity and carefully remove rotor
assembly from the stator.
Lift old electronics assembly out of left housing halve, paying
attention to wire routing and trapping.
To install new Electronics Assembly:
Carefully place existing rotor (25) into stator of new electronics
assembly.
Place stator/rotor and PCBA firmly and squarely into corresponding
channels and cavities of left housing halve (22).
Insert the rotor pinion into rear of gear case assembly, meshing the
gears and seating the rotor bearing. At this point install two gear
case screws (9), partially securing electronics assembly and gear
case assembly. Put ground screw through ground wire terminal and
install onto gear case. Be sure wires and ground wire are tucked
back into left housing halve.
Place LED assembly, on-off switch and battery terminal block firmly and
squarely into the corresponding channels and cavities of the left housing
halve. Be sure all wires are routed and tucked down in channels and
traps as illustrated above.
Re-install speed selector slide (23) and forward/reverse shuttle (17).
Carefully place right handle halve onto left handle halve. Check for any
component interference or pinched wires. Re-install screws, housing clip
and end cap. Check for proper functionality of on-off switch, forward/
reverse shuttle and speed selector.
Install battery and check for the proper operation of tool.
Ground wire screw
and terminal
Speed selector slide
Gear case assembly
Rotor assembly
Stator assembly
PCBA
On-off switch
Forward/reverse shuttle
Battery terminal block
Housing clip (not shown)
slides into this area
LED
assembly
Model 3403-20 shown
Bit Holder on M12™ Products
Bit Holder on M18™ Products
a
b
c
d
b
49-16-3697 BIT HOLDER (ACCESSORY)
FIG.
PART NO.
DESCRIPTION OF PART
a
06-82-3008
6-32 x 12.7mm Pan Hd. Phillips Screw (For M12™ Tools)
b
---------------
Bit Holder
c
---------------
Adapter (For M12™ Tools)
d
06-82-2500
6-32 x 7mm Pan Hd. Phillips Screw (For M18™ Tools)