Milwaukee Tool M18 FUEL 1/2" Hammer Drill/Driver w/ ONE-KEY Service Parts List - Page 3

Chuck And Chuck Screw Removal

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CHUCK AND CHUCK SCREW REMOVAL REMOVING THE CHUCK SCREW: Set the Speed Selector Slide (13) to the #1 setting. With the aid of a small pencil tip torch (or use an air reduction nozzle on a heat gun) apply heat into the chuck opening, directly to the head of reversing screw just prior to removing the screw. Place a T40 1/4" torx bit into the head of the reversing screw and place a 1/4" boxed endwrench over the hex on the T40 bit. It is recommended to use a 12"-18" metal tube or pipe as leverage over the boxed wrench. In a clockwise direction apply a slow, steady force on the 'cheater bar' to break the screw loose. REMOVING THE KEYLESS CHUCK: Tighten a 3/8" or 10mm Allen Key into the jaws of the chuck. Place the tool into a vise with soft jaws (this will require that you remove the belt clip from the tool). It is recommended to use a 12"-18" metal tube or pipe as leverage over the allen key. In a counter-clockwise direction apply a slow, steady force on the 'cheater bar' to break the chuck loose. INSTALLING NEW CHUCK AND SCREW: Torque Chuck to 1095 kg/cm (950.418 in/lbs or 28.93 ft/lbs) Torque Screw to 461 kg/cm (400.130 in/lbs or 33.34 ft/lbs) Bit Holder on M12™ Products a b c Bit Holder on M18™ Products d b 49-16-3697 BIT HOLDER (ACCESSORY) FIG. PART NO. DESCRIPTION OF PART a 06-82-3008 6-32 x 12.7mm Pan Hd. Phillips Screw (For M12™ Tools) b Bit Holder c Adapter (For M12™ Tools) d 06-82-2500 6-32 x 7mm Pan Hd. Phillips Screw (For M18™ Tools) FOR M18™ TOOLS, DISCARD KIT PARTS 'A' and 'C'. FIG. 68 SERVICE NOTES A clean, dry surface is essential for proper performance for any adhesive system. The area intended for application of any adhesive label or nameplate must be prepared by cleaning with isopropyl alcohol. The solvent is to be applied with a clean, lint free applicator and the surface allowed to dry before applying the label or nameplate.

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REMOVING THE CHUCK SCREW:
Set the Speed Selector Slide (13) to the #1 setting.
With the aid of a small pencil tip torch (or use an air reduction nozzle on a heat gun) apply heat
into the chuck opening, directly to the head of reversing screw just prior to removing the screw.
Place a T40 1/4" torx bit into the head of the reversing screw and place a 1/4" boxed endwrench
over the hex on the T40 bit. It is recommended to use a 12"-18" metal tube or pipe as leverage
over the boxed wrench. In a clockwise direction apply a slow, steady force on the ‘cheater bar’
to break the screw loose.
REMOVING THE KEYLESS CHUCK:
Tighten a 3/8" or 10mm Allen Key into the jaws of the chuck. Place the tool into a vise with soft
jaws (this will require that you remove the belt clip from the tool). It is recommended to use a
12"-18" metal tube or pipe as leverage over the allen key. In a counter-clockwise direction apply
a slow, steady force on the ‘cheater bar’ to break the chuck loose.
INSTALLING NEW CHUCK AND SCREW:
Torque Chuck to 1095 kg/cm (950.418 in/lbs or 28.93 ft/lbs)
Torque Screw to 461 kg/cm (400.130 in/lbs or 33.34 ft/lbs)
CHUCK AND CHUCK SCREW REMOVAL
Bit Holder on M12™ Products
Bit Holder on M18™ Products
a
b
c
d
b
49-16-3697 BIT HOLDER (ACCESSORY)
FIG.
PART NO.
DESCRIPTION OF PART
a
06-82-3008
6-32 x 12.7mm Pan Hd. Phillips Screw (For M12™ Tools)
b
---------------
Bit Holder
c
---------------
Adapter (For M12™ Tools)
d
06-82-2500
6-32 x 7mm Pan Hd. Phillips Screw (For M18™ Tools)
FOR M18™ TOOLS, DISCARD KIT PARTS ‘A’ and ‘C’.
FIG.
SERVICE NOTES
68
A clean, dry surface is essential for proper performance
for any adhesive system. The area intended for
application of any adhesive label or nameplate must be
prepared by cleaning with isopropyl alcohol. The
solvent is to be applied with a clean, lint free applicator
and the surface allowed to dry before applying the
label or nameplate.