Poulan CHDR500D User Manual - Page 17

Remove, Guard, Replace, Ground, Drive, Adjustment

Page 17 highlights

SERVICE AND ADJUSTMENTS TO REMOVE BELT GUARD (See Fig. 27) NOTE: For ease of removal, remove hairpin clip and clevis pin from left wheel. Pull wheel out from tiller about 1 inch (2.5 cm). • Remove screws from side of belt guard. • Remove hex nut and washer from bottom of belt guard (located behind wheel). • Pull belt guard out and away from unit. • Replace belt guard by reversing above procedure. BELT GUARD -') SCREW HEX NUT AND WASHER (LOCATED BEHIND TIRE) o.=--,, A .= .==„ SCREW HAIRPIN CLIP AND CLEVIS PIN FIG. 27 TO REPLACE GROUND DRIVE BELT (See Figs. 27 and 28) • Remove belt guard as described in "TO REMOVE BELT GUARD". • Remove old belt by slipping off engine pulley first then remove from transmission pulley. • Place new belt in groove of transmission pulley and into engine pulley. BELT MUST BE IN GROOVE ON TOP OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES. • Check belt adjustment as described below. • Replace belt guard. • Reposition wheel and replace clevis pin and hairpin clip. GROUND DRIVE BELT ADJUSTMENT (See Fig. 28) For proper belt tension, the extension spring should have about 5/8 inch (16 mm) stretch when drive control bar is in "ENGAGED" position. This tension can be attained as follows: • Loosen cable clip screw securing the drive control cable. • Slide cable forward for less tension and rearward for more tension until about 5/8 inch (16 mm) stretch is obtained while the drive control bar is engaged. • Tighten cable clip screw securely. ENGINE PULLEY BELT GUIDE "B" di* 0' CABLE CLIP SCREW DRIVE CONTROL CABLE LESS O TENSION IDLER PULLEY TRANSMISSION PULLEY FIG. 28 17 EXTENSION SPRING 5/8" MORE TENSION

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SERVICE
AND
ADJUSTMENTS
TO
REMOVE
BELT
GUARD
(See
Fig.
27)
NOTE:
For
ease
of
removal,
remove
hairpin
clip
and
clevis
pin
from
left
wheel.
Pull
wheel
out
from
tiller
about
1
inch
(2.5
cm).
Remove
screws
from
side
of
belt
guard.
Remove
hex
nut
and
washer
from
bottom
of
belt
guard
(located
behind
wheel).
Pull
belt
guard
out
and
away
from
unit.
Replace
belt
guard
by
reversing
above
procedure.
BELT
GUARD
-')
SCREW
SCREW
o.=
--,,
A
.=
.==„
HAIRPIN
CLIP
AND
CLEVIS
PIN
HEX
NUT
AND
WASHER
(LOCATED
BEHIND
TIRE)
FIG.
27
TO
REPLACE
GROUND
DRIVE
BELT
(See
Figs.
27
and
28)
Remove
belt
guard
as
described
in
"TO
REMOVE
BELT
GUARD".
Remove
old
belt
by
slipping
off
engine
pulley
first
then
remove
from
transmission
pulley.
Place
new
belt
in
groove
of
transmission
pulley
and
into
engine
pulley.
BELT
MUST
BE
IN
GROOVE
ON
TOP
OF
IDLER
PULLEY.
NOTE
POSITION
OF
BELT
TO
GUIDES.
Check
belt
adjustment
as
described
below.
Replace
belt
guard.
Reposition
wheel
and
replace
clevis
pin
and
hairpin
clip.
GROUND
DRIVE
BELT
ADJUSTMENT
(See
Fig.
28)
For
proper
belt
tension,
the
extension
spring
should
have
about
5/8
inch
(16
mm)
stretch
when
drive
control
bar
is
in
"ENGAGED"
position.
This
tension
can
be
attained
as
follows:
Loosen
cable
clip
screw
securing
the
drive
control
cable.
Slide
cable
forward
for
less
tension
and
rearward
for
more
tension
until
about
5/8
inch
(16
mm)
stretch
is
obtained
while
the
drive
control
bar
is
engaged.
Tighten
cable
clip
screw
securely.
ENGINE
PULLEY
O
IDLER
PULLEY
di*
TRANSMISSION
PULLEY
0'
BELT
GUIDE
"B"
EXTENSION
SPRING
CABLE
CLIP
SCREW
LESS
TENSION
DRIVE
CONTROL
CABLE
5/8"
MORE
TENSION
FIG.
28
17