Poulan DB18542YT User Manual - Page 21

To Check And Adjust Brake, See Fig. 20, To Replace Motion Drive Belt, See Fig. 21

Page 21 highlights

SERVICE AND ADJUSTMENTS IDLER PULLEYS MANDREL PULLEYS FIG. 19 TO CHECK AND ADJUST BRAKE (See Fig. 20) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE • Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. • Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE • Depress clutch/brake pedal all the way down and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a qualified service center. WITH PARKING BRAKE "ENGAGED" 1-1/2" NUT "A" JAM NUT TO REPLACE MOTION DRIVE BELT (See Fig. 21) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Disconnect clutch wire harness. • Remove clutch locator. • Remove belt from stationary idler and clutching idler. • Remove belt downward from engine pulley and around electric clutch. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION • Carefully work new belt down between transaxle belt keepers and onto the input pulley. • Slide belt into the center span keeper. • Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley. • Install belt through stationary idler and clutching idler. • Reinstall clutch locator and tighten nut securely. • Reconnect clutch harness. • Make sure belt is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this sec- tion of manual). ELECTRIC CLUTCH CLUTCHING IDLER STATIONARY IDLER CENTER SPAN KEEPER CLUTCH LOCATOR TRANSAXLE PULLEY CLUTCH WIRE HARNESS 01516 FIG. 21 OPERATING ARM FIG. 20 21

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21
SERVICE AND ADJUSTMENTS
FIG. 19
IDLER PULLEYS
MANDREL PULLEYS
FIG. 20
TO CHECK AND ADJUST BRAKE
(See Fig. 20)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
Depress clutch/brake pedal all the way down and en-
gage parking brake.
Measure distance between brake operating arm and
nut “A” on brake rod.
If distance is other than 1-1/2", loosen jam nut and turn
nut “A” until distance becomes 1-1/2".
Retighten jam
nut against nut “A”.
Road test tractor for proper stopping distance as stated
above.
Readjust if necessary.
If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary.
Replace brake pads or
contact a qualified service center.
WITH PARKING BRAKE “ENGAGED”
1-1/2"
JAM NUT
OPERATING ARM
NUT “A”
01516
STATIONARY
IDLER
TRANSAXLE
PULLEY
ELECTRIC
CLUTCH
CLUTCHING
IDLER
CLUTCH LOCATOR
CLUTCH
WIRE
HARNESS
TO REPLACE MOTION DRIVE BELT
(See Fig. 21)
Park the tractor on level surface.
Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE:
Observe entire motion drive belt and position of all
belt guides and keepers.
Disconnect clutch wire harness.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
Remove belt downward from engine pulley and around
electric clutch.
Pull belt slack toward rear of tractor.
Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
Carefully work new belt down between transaxle belt
keepers and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.
Install belt through stationary idler and clutching
idler.
Reinstall clutch locator and tighten nut securely.
Reconnect clutch harness.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).
CENTER SPAN
KEEPER
FIG. 21