Poulan HD145H42G User Manual

Poulan HD145H42G Manual

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  • Poulan HD145H42G | User Manual - Page 1
    OWNER'S MANUAL MODEL NO. HD145H42G 14.5 HP 42 Inch Lawn Tractor • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-
  • Poulan HD145H42G | User Manual - Page 2
    for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and
  • Poulan HD145H42G | User Manual - Page 3
    service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER HD145H42G nearest authorized service center/department (See REPAIR PARTS section of this manual). In
  • Poulan HD145H42G | User Manual - Page 4
    -19 WARRANTY 50 ASSEMBLY 6-9 OPERATION 10-14 MAINTENANCE SCHEDULE 15 SERVICE AND ADJUSTMENTS 20-25 STORAGE 26 TROUBLESHOOTING 27-28 REPAIR PARTS - TRACTOR 30-47 PARTS ORDERING/SERVICE INDEX A Adjustments: Brake 22 Carburetor 25 Mower Front-To-Back 21 Side-To-Side 21 Throttle Control
  • Poulan HD145H42G | User Manual - Page 5
    3/8 (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 Steering Wheel Steering Sleeve (1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1 Manual Parts Bag Parts bag contents not shown full size (1) Lock Washer 1/2 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts
  • Poulan HD145H42G | User Manual - Page 6
    16" wrench When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton (See page 5). • Cut, from top to bottom
  • Poulan HD145H42G | User Manual - Page 7
    ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Figs. 2 and 3) CAUTION: Do battery box door. • Remove terminal protective caps and discard. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one
  • Poulan HD145H42G | User Manual - Page 8
    See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See
  • Poulan HD145H42G | User Manual - Page 9
    symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE LOCK
  • Poulan HD145H42G | User Manual - Page 10
    your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER LIGHT SWITCH POSITION THROTTLE/CHOKE CONTROL IGNITION SWITCH LIFT LEVER PLUNGER CLUTCH/ BRAKE PEDAL ATTACHMENT LIFT LEVER MOWER HEIGHT
  • Poulan HD145H42G | User Manual - Page 11
    glasses or eye shields while operating your tractor or performing any adjustments or repairs. We motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6) The position during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For
  • Poulan HD145H42G | User Manual - Page 12
    OPERATION TO OPERATE MOWER (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Lower mower with attachment
  • Poulan HD145H42G | User Manual - Page 13
    while in storage. To avoid engine problems, the fuel system should be emptied fresh fuel next season. See Storage Instructions for additional information. Never use engine or up as follows: • Be sure the tractor is on level ground. • Place the Service and Adjustments section of this manual. 13
  • Poulan HD145H42G | User Manual - Page 14
    TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so
  • Poulan HD145H42G | User Manual - Page 15
    receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season
  • Poulan HD145H42G | User Manual - Page 16
    tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual parts dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE CARE For best results mower
  • Poulan HD145H42G | User Manual - Page 17
    expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more fill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Use gauge on oil fill cap/dipstick for checking level. Be
  • Poulan HD145H42G | User Manual - Page 18
    and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartridge nut. filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Unscrew section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Start engine
  • Poulan HD145H42G | User Manual - Page 19
    type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 2 of this manual. IN-LINE FUEL FILTER (See Fig. 16) The fuel filter should be replaced type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered
  • Poulan HD145H42G | User Manual - Page 20
    • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. CLUTCH ROD SUSPENSION ARMS RETAINER SPRING ANTI-SWAY BAR RETAINER
  • Poulan HD145H42G | User Manual - Page 21
    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 2 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-
  • Poulan HD145H42G | User Manual - Page 22
    authorized service center/department. TO REPLACE MOTION DRIVE BELT (See Fig. 24) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual
  • Poulan HD145H42G | User Manual - Page 23
    instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS RETAINING RING
  • Poulan HD145H42G | User Manual - Page 24
    SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 26) CAUTION or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with
  • Poulan HD145H42G | User Manual - Page 25
    FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. 01041 HOLES "A" CLAMP SCREW THROTTLE CABLE FIG. 28
  • Poulan HD145H42G | User Manual - Page 26
    TROUBLESHOOTING POINTS PROBLEM position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty Bent blade mandrel. 3. Loose/damaged part(s). 1. Fill fuel tank. 2. Carburetor" in Service Adjustments section. 10. Contact an authorized service center/department.
  • Poulan HD145H42G | User Manual - Page 27
    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. Poor cut - uneven 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower.
  • Poulan HD145H42G | User Manual - Page 28
    TRACTOR - - MODEL NUMBER HD145H42G SCHEMATIC RED BLACK BATTERY A AMMETER (OPTIONAL) RED WHITE RED S BM G L YA IGNITION SWITCH FUSE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29
  • Poulan HD145H42G | User Manual - Page 29
    ELECTRICAL REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G 22 21 42 24 41 70 43 44 44 26 40 19 19 20 20 25 33 32 31 30 15 48 8 3 46 2 1 52 29 28 30 16 16
  • Poulan HD145H42G | User Manual - Page 30
    ELECTRICAL REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G KEY PART NO. NO. DESCRIPTION 1 144925 2 74760412 3 19091016 4 10040400 6 73220400 8 156417 15 147688 16 153664 19 10090400 20 73350400 21 136850 22 4152J 24 4799J 25 146147
  • Poulan HD145H42G | User Manual - Page 31
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G CHASSIS AND ENCLOSURES 30 25 26 31 3 14 11 26 33 10 2 17 24 18 25 26 3 24 5 5 29 58 12 28 53 51 52 55 57 9 15 14 3 4 37 3 20 23 8 54 3 3 6 16 140 37 3 14 3 4 1 13 35 3 37 145 37 35 34 14 38 26 3 3 39 32
  • Poulan HD145H42G | User Manual - Page 32
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 159530 2 140356 3 17490612 4 19131216 5 155272 6 155923 8 155138 9 147627X011 10 72140608 11 155927 12 145660 13 155934X010 14 17490608 15 74180512 16 73510500
  • Poulan HD145H42G | User Manual - Page 33
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G DRIVE 51 51 57 89 69 18 19 81 71 16 146 61 16 32 30 52 108 94 95 3 77 145 96 26 1 63
  • Poulan HD145H42G | User Manual - Page 34
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G DRIVE KEY PART NO. NO. 1 140607 2 142431 3 144698 72110610 118 154774 121 154419 DESCRIPTION Bolt Hex 7/16 x 4 Gr. 5 Washer Keeper, Belt Engine Screw Guide, Belt, Mower Drive RH Strap, Torque, Lh Washer 13/32 x 1-1/4 x 12 Ga. Strap, Torque, Rh Spacer
  • Poulan HD145H42G | User Manual - Page 35
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G STEERING ASSEMBLY 38 63 11 39 1 37 62 44 51 41 42 37 36 54 8 27 17 18 19 23 22 11 66 40 29
  • Poulan HD145H42G | User Manual - Page 36
    PARTS TRACTOR - - MODEL NUMBER HD145H42G STEERING ASSEMBLY KEY PART Unc Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Screw 3/8-16 UNC Bolt Fin Hex 5/16-18 Unc P Kit Steering Assembly Service Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Axle Bearing Arm Pittman
  • Poulan HD145H42G | User Manual - Page 37
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G SEAT ASSEMBLY 1 18 8 9 14 7 10 24 26 16 15 5 25 23 8 9 7 5 6 22 21 2 4 13 17 12 3 KEY PART NO. NO. 1 140116 2 140551 3 74760616 4 19131610 5 145006 6 73800600 7 124181X 8 17490616 9 19131614 10 155925 12 121246X 13 121248X 14 72050412
  • Poulan HD145H42G | User Manual - Page 38
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G DECALS 5 2 3 4 85 18 7 17 9 1 19 11 KEY PART NO. NO. 1 158181 2 Lawn Decal Fender Logo Decal Caution Fender Eng/Sp Decal Clutch/brake Eng/Sp Decal V-Belt Sch Decal Mulch Bag Poulan Decal Btry Dngr/Psn P/L Sym Decal Seat Acc 16 KEY PART
  • Poulan HD145H42G | User Manual - Page 39
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G ENGINE 2 3 72 1 62 81 13 4 78 32 14 15 44 16 46 38 78 33 37 31 33 40 29 45 23 OPTIONAL EQUIPMENT Spark Arrester 40
  • Poulan HD145H42G | User Manual - Page 40
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G ENGINE KEY PART NO. NO. 1 140310 2 17720410 3 -----4 137352 13 272293 14 13280324 15 13200300 16 11050600 23 156123 29 137180 31 140280 32 140527 33 123487X 35 17490512
  • Poulan HD145H42G | User Manual - Page 41
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G LIFT 7 8 5 11 19 13 13 4 6 12 13 31 32 19 13 31 32 3 1 2 6 5 4 20 15 17 18 20 16 20 20 15 42
  • Poulan HD145H42G | User Manual - Page 42
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G LIFT KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 11 139865 12 139866 13 4939M 15 127218 16 73350800 17 130171 18 73800800 19
  • Poulan HD145H42G | User Manual - Page 43
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G MOWER DECK 68 76 77 67 75 74 73 72 80 45 78 79 92 71 81 82 44 43 45 41 17 83 85 46
  • Poulan HD145H42G | User Manual - Page 44
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G MOWER DECK KEY PART NO. NO. 1 144393 2 72140506 3 138017 4 138440 16 x 12 Gauge Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 1-3/8 x 3 Ga. Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33) Deck Serv (Std. Deck - Order seperately
  • Poulan HD145H42G | User Manual - Page 45
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500 46
  • Poulan HD145H42G | User Manual - Page 46
    REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42G TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500 KEY PART NO. NO. 1 142986 2 142987 3 142932 4 x 52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seal, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42 x 68 x 16 Block, Cylinder Assembly
  • Poulan HD145H42G | User Manual - Page 47
    SERVICE NOTES 48
  • Poulan HD145H42G | User Manual - Page 48
    SERVICE NOTES 49
  • Poulan HD145H42G | User Manual - Page 49
    charge for parts or labor incurred in replacing parts, any part which we be maintained in accordance with the instructions furnished. 4. The Warranty period for any service dealer. Should you have any unanswered questions concerning this Warranty, please contact: American Yard Products Service
  • Poulan HD145H42G | User Manual - Page 50
    FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE CUT THIS IOSUAT1O5°NSDLOOTPTEED LINES ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15° MAX. 51 Operate your Tractor up and down the face of slopes (not greater than 15°), never across the
  • Poulan HD145H42G | User Manual - Page 51
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161608
08.01.97
KFSW
PRINTED IN U.S.A.
•
Assembly
•
Operation
•
Customer Responsibilities
•
Service and Adjustments
•
Storage
•
Troubleshooting
•
Repair Parts
OWNER'S
MANUAL
MODEL NO. HD145H42G
14.5 HP 42 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297
For Technical Assistance:
call 1-800-829-5886