Poulan PD2042STA User Manual - Page 21

To Replace Mower Blade Drive Belt, See Fig. 22, To Check And Adjust Brake See Fig., To Replace

Page 21 highlights

SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 22) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Work belt around both mandrel pulleys and idler pul- leys. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower (See "To Install Mower" in this section of manual). MANDREL PULLEY IDLER PULLEYS • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a qualified service center. WITH PARKING BRAKE "ENGAGED" 1-1/2" NUT "A" JAM NUT OPERATING ARM FIG. 23 TO REPLACE MOTION DRIVE BELT (See Fig. 24) MANDREL PULLEY Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. FIG. 22 TO CHECK AND ADJUST BRAKE (See Fig. 23) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE • Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. • Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE • Depress clutch/brake pedal all the way down and en- gage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Remove belt from stationary idler and clutching idler. • Remove belt downward from around engine pulley. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION • Carefully work new belt down between transaxle belt keepers and onto the input pulley. • Slide belt into the center span keeper. • Pull belt toward front of tractor and roll around the top groove of engine pulley. • Install belt through stationary idler and clutching idler. • Make sure belt is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). 21

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21
SERVICE AND ADJUSTMENTS
FIG. 22
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 22)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface.
Engage parking brake.
BELT REMOVAL -
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Work belt around both mandrel pulleys and idler pul-
leys.
Make sure belt is in all pulley grooves and inside all
belt guides.
Install mower (See "To Install Mower" in this section of
manual).
FIG. 23
IDLER
PULLEYS
MANDREL
PULLEY
MANDREL
PULLEY
1-1/2"
JAM NUT
WITH PARKING BRAKE “ENGAGED”
OPERATING ARM
NUT “A”
TO CHECK AND ADJUST BRAKE (See Fig.
23)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
Depress clutch/brake pedal all the way down and en-
gage parking brake.
Measure distance between brake operating arm and
nut “A” on brake rod.
If distance is other than 1-1/2", loosen jam nut and turn
nut “A” until distance becomes 1-1/2".
Retighten jam
nut against nut “A”.
Road test tractor for proper stopping distance as stated
above.
Readjust if necessary.
If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary.
Replace brake pads or
contact a qualified service center.
TO REPLACE MOTION DRIVE BELT
(See Fig. 24)
Park the tractor on level surface.
Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE:
Observe entire motion drive belt and position of all
belt guides and keepers.
Remove belt from stationary idler and clutching idler.
Remove belt downward from around engine pulley.
Pull belt slack toward rear of tractor.
Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
Carefully work new belt down between transaxle belt
keepers and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
Install belt through stationary idler and clutching
idler.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).