Poulan PP165E30 User Manual

Poulan PP165E30 Manual

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  • Poulan PP165E30 | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: PP165E30 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 437738 08.27.10 TH Printed in the
  • Poulan PP165E30 | User Manual - Page 2
    startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain understand and follow all instructions on the machine and in the manual(s) before operating this powered equipment Vibration is generally a warning of trouble. from the truck or trailer and refuel
  • Poulan PP165E30 | User Manual - Page 3
    parts instructions under "Maintenance" and "Storage" sections of this owner's manual. TABLE OF CONTENTS SAFETY RULES 2-3 MAINTENANCE SCHEDULE 14 PRODUCT SPECIFICATIONS 3 SERVICE AND ADJUSTMENTS 16-18 CUSTOMER RESPONSIBILITIES 3 STORAGE 19 ASSEMBLY / PRE-OPERATION 4-7 TROUBLESHOOTING
  • Poulan PP165E30 | User Manual - Page 4
    ) (1) SPRING (184505) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your 6. Remove snow thrower from carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR SNOW THROWER TOOL BOX (See Fig. 10
  • Poulan PP165E30 | User Manual - Page 5
    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
  • Poulan PP165E30 | User Manual - Page 6
    hole in auger control bracket. Secure with retainer spring. INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward
  • Poulan PP165E30 | User Manual - Page 7
    ASSEMBLY / PRE-OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9) 1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely. 2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20
  • Poulan PP165E30 | User Manual - Page 8
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan PP165E30 | User Manual - Page 9
    GASOLINE FILLER CAP MUFFLER CHOKE CONTROL PRIMER SAFETY IGNITION KEY ON / OFF SWITCH OPERATION ELECTRIC START BUTTON RECOIL (AUXILIARY) STARTER HANDLE AUGER CONTROL LEVER CHUTE DEFLECTOR DISCHARGE CHUTE DRIVE CONTROL LEVER SPEED CONTROL LEVER DEFLECTOR REMOTE CONTROL LEVER TRACTION
  • Poulan PP165E30 | User Manual - Page 10
    auger control lever to stop throwing snow. OFF FULL FIG. 11 TO CONTROL SNOW DISCHARGE (See Fig. 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons
  • Poulan PP165E30 | User Manual - Page 11
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan PP165E30 | User Manual - Page 12
    can be reversed, providing additional service before requiring replacement. Replace a OIL" in the Maintenance section of this manual. ADD GASOLINE (See Fig. 19) • Fill storage. To avoid engine problems, the fuel system should be next season. See Storage Instructions for additional information. Never
  • Poulan PP165E30 | User Manual - Page 13
    downwind whenever possible. • Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. • Keep engine clean and clear of
  • Poulan PP165E30 | User Manual - Page 14
    longer. • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can manufacturer local parts dealer. Tire sealant also prevents tire dry rot (OEM) belts available from your nearest dealer. Using other
  • Poulan PP165E30 | User Manual - Page 15
    (if removed for draining oil). Be sure to install klik pin into proper hole in wheel axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick
  • Poulan PP165E30 | User Manual - Page 16
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 20) AUGER SHEAR BOLTS Both right and left
  • Poulan PP165E30 | User Manual - Page 17
    should be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to
  • Poulan PP165E30 | User Manual - Page 18
    or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. FIG. 24 ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to
  • Poulan PP165E30 | User Manual - Page 19
    Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower
  • Poulan PP165E30 | User Manual - Page 20
    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION ON position). 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan PP165E30 | User Manual - Page 21
    SERVICE NOTES 21
  • Poulan PP165E30 | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL PP165E30 (96198003700) AUGER HOUSING / IMPELLER ASSEMBLY 5 15 14 4 11 6 11 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 22
  • Poulan PP165E30 | User Manual - Page 23
    25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 175321X431 427148 188909 427146 175322 178675X431 192199 405400 73800400 74780426 427942 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void
  • Poulan PP165E30 | User Manual - Page 24
    404933X431 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 01.07.003-A 2 1 KEY NO. 1 2 PART NO. 420497X431 420498X431 DESCRIPTION AUGER ASSEMBLY 30 LH AUGER ASSEMBLY 30 RH 01.07.019-A NOTE: All component dimensions given in U.S. inches. 1 inch
  • Poulan PP165E30 | User Manual - Page 25
    NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 4 4 01.11.001-B 3 1 3 2 KEY NO. 1 2 3 4 PART NO. 174762X431 178777X431 72270506 751153 DESCRIPTION SKID PLATE LH SKID PLATE RH CARRIAGE BOLT 5/16−18 X .75 NUT 5/16−18 NOTE: All component dimensions given
  • Poulan PP165E30 | User Manual - Page 26
    5 01.16.001-B 5 4 3 1 KEY NO. 1 2 3 4 5 PART NO. 181160X431 72270506 179246 10040500 128638 DESCRIPTION DRIFT CUTTER BAR CARRIAGE BOLT 5/16−18 X .4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and
  • Poulan PP165E30 | User Manual - Page 27
    NUT 1/4-20 *12 72250505 CARRIAGE BOLT 3/8-16 X .625 *13 751153 NUT 5/16-18 *14 184505 DEFLECTOR SPRING 15 420679 (SERVICE PART) DEFLECTOR CONTROL 16 420672 (SERVICE PART) DEFLECTOR CABLE BLACK *13 *12 9 8 01.09.015-B NOTE: 1. ALL ITEMS INDICATED WITH AN * ARE PROVIDED IN THE BAG
  • Poulan PP165E30 | User Manual - Page 28
    ASSEMBLY ADJUSTABLE CABLE ASSEMBLY HEAT SHIELD *4 01.09.010-B *5 NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. 2 1 KEY NO. 1 2 PART NO. 421249 74041024 DESCRIPTION STEER CABLE SCREW 10−24 X 1.50 01.15.009-A NOTE: All component dimensions given in
  • Poulan PP165E30 | User Manual - Page 29
    HANDLE RH 3 14 74780524 751153 SCREW 5/16−18 X 1.50 NUT 5/16−18 01.08.004-B 1 KEY PART 2 NO. NO. DESCRIPTION 1 419797X431 LOWER HANDLE 4 2 427513X431 PIVOT SUPPORT WELDMENT 3 428867 SCREW 5/16−18 X .750 4 17000616 SCREW 3/8−16 X 1.00 3 4 3 4 4 01-05-013-A NOTE: All component
  • Poulan PP165E30 | User Manual - Page 30
    4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270505 155377 169675 DESCRIPTION IMPELLER 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your
  • Poulan PP165E30 | User Manual - Page 31
    (96198003700) 10 2 11 9 5 7 6 8 47 9 1 3 13 8 01.08.002-G 13 14 12 12 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X431 424517X431 424516X431 412679X008 426918X008 412677 421613 169675 17060410 414280 414281 178899 19131316 72120618 DESCRIPTION CONTROL PANEL CONTROL LEVER LH
  • Poulan PP165E30 | User Manual - Page 32
    INTERLOCK CAM TORSION SPRING 4 169675 RETAINER 5 17060410 SCREW 1/4−20 X .625 6 421252X431 INTERLOCK STOP 01.08.007-B 3 2 5 6 7 4 KEY PART 5 NO. NO. 1 182906 2 178668 3 180927 4 184471 41 5 175262 6 178770 7 183784 01.10.007-B DESCRIPTION CONSOLE PANEL HEADLIGHT BEZEL
  • Poulan PP165E30 | User Manual - Page 33
    DRIVE SNOW THROWER - MODEL PP165E30 (96198003700) 6 7 1b 8 4 3 1b 7 1a 5 6 2 3 4 01.03.002-A KEY NO. 1 1a 1b 2 3 4 5 6 7 8 PART NO. 404923 404307 184206 402691 174697 179830 146315 17490508 155443 189282 DESCRIPTION AXLE ASSEMBLY (assy of 1a,1b) AXLE SHAFT ROLL PIN 3/16 X 1.50 SPROCKET
  • Poulan PP165E30 | User Manual - Page 34
    REPAIR PARTS DRIVE SNOW THROWER - MODEL PP165E30 (96198003700) 42 EXPLODED 2 16 1 17 15 14 15 12 9 . 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 34
  • Poulan PP165E30 | User Manual - Page 35
    12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 198875 17501010 402685X428 17490508 57079 405485 198580 403097X008 402881 403096X431 191730 402856X008 416717X431 187101 42 43 44 45 46 47 48 49 50 51 52 53 PART NO. 179831 175344 178613 74760514 12000012 402187 401619 417234 401984X431 180135
  • Poulan PP165E30 | User Manual - Page 36
    418694X428 150406 428867 DESCRIPTION B&S ENGINE MODEL 21M314-1476-E1 FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 1 01.01.007-B KEY NO. 1 PART NO. 436146X428 DESCRIPTION ENGINE MOUNT PLATE NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment
  • Poulan PP165E30 | User Manual - Page 37
    NUT 5/16-18 SCREW 3/8-24 X 1.375 WASHER PULLEY ENG IMPELLER PULLEY ENG TRACTION SCREW 5/16-18 X 1 .00 LOCKWASHER 5/16 BELT GUIDE LOCKWASHER 5/16 IDLER BUSHING 1 KEY NO. 1 PART NO. 428684 DESCRIPTION COVER ASSEMBLY 01.21.013-B NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
  • Poulan PP165E30 | User Manual - Page 38
    18 15 22 16 24 65 7 98 10 20 23 21 11 22 19 21 12 14 11 10 1214 13 13 KEY PART NO. NO. DESCRIPTION 9 8 2 7 1 405161 2 184471 COVER SHOULDER SCREW 6 5 34 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 1 2 01.15.001-B 6 187622 7 194941
  • Poulan PP165E30 | User Manual - Page 39
    THROWER - MODEL PP165E30 (96198003700) KEY PART NO. NO. DESCRIPTION 1 1 432337X421 WHEEL ASSEMBLY LH 2 432338X421 WHEEL 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your
  • Poulan PP165E30 | User Manual - Page 40
    CARRIAGE BOLT 5/16-18 X 5/8 LOCKNUT 5/16-18 LOCKNUT 3/8-16 WASHER 3/8 SHEAR BOLT 1/4-20 X 1-13/16 LOCKNUT 1/4-20 1 01.14.007-A KEY NO. 1 PART NO. 193071 DESCRIPTION SAFETY IGNITION KEY NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment
  • Poulan PP165E30 | User Manual - Page 41
    187716 72270505 155377 DESCRIPTION SHIFTER ROD TOP SHIFTER ROD BOTTOM CARRIAGE BOLT 5/16-18 X .75 NUT 5/16-18 1 01.14.016-A KEY NO. 1 PART NO. 435840 DESCRIPTION KIT HARNESS CONN B&S NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment
  • Poulan PP165E30 | User Manual - Page 42
    3 4 5 PART NO. 181037 181033 181035 181042 429591 6 429590 - - 437738 - - 437739 DESCRIPTION DECAL, DANGER DECAL, CONSOLE INSTRUCTION E/F DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, CONSOLE RT SPEED LEVER POWERSTEERING DECAL, CONSOLE LT DEFLECTOR LEVER POWERSTEERING OWNER'S MANUAL, ENGLISH
  • Poulan PP165E30 | User Manual - Page 43
    SERVICE NOTES 43
  • Poulan PP165E30 | User Manual - Page 44
    , without charge for parts or labor incurred in replacing parts, any part which we find to maintained in accordance with the instructions furnished. This Warranty does not service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Pro Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
PP165E30
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
437738
08.27.10
TH
Printed in the U.S.A.