Poulan PP4620AVL User Manual - Page 15

Carburetor Adjustments, Idle Speed--t, Bar Maintenance, Chain Sharpening, Ignition Timing, Spark

Page 15 highlights

Outlet Cover Remove Sawdust From Guide Bar Groove Exhaust Outlets Exhaust Outlets must face chain brake (bar side) of chain saw 9. Inspect the muffler gasket and replace if damaged. 10. Reinstall backplates, muffler gasket and muffler using muffler bolts. TIghten until secure. 11. Reinstall bolt cover and locknut. 12. Reinstall the spark plug boot. 13. Reinstall the cylinder cover and 3 screws. Tighten securely. CARBURETOR ADJUSTMENTS WARNING: The chain will be mov- ing during most of this procedure. Wear your protective equipment and observe all safety precautions. The chain must not move at idle speed. The carburetor has been carefully set at the factory. Adjustments may be necessary if you notice any of the following conditions: S Chain moves at idle. See IDLE SPEED--T adjusting procedure. S Saw will not idle. See IDLE SPEED--T adjusting procedure. Idle Speed--T Allow engine to idle. If the chain moves, idle is too fast. If the engine stalls, idle is too slow. Adjust speed until engine runs without chain movement (idle too fast) or stalling (idle too slow). S Turn idle speed screw (T) clockwise to increase engine speed. S Turn idle speed screw (T) counterclockwise to decrease engine speed. If you require further assistance or are unsure about performing this procedure, contact your authorized service dealer or call 1--800--554--6723. BAR MAINTENANCE If your saw cuts to one side, has to be forced through the cut, or been run with an improper amount of bar lubrication it may be necessary to service your bar. A worn bar will damage your chain and make cutting difficult. After each use, ensure ON/STOP switch is in the STOP position, then clean all sawdust from the guide bar and sprocket hole. To maintain guide bar: S Move ON/STOP switch to the STOP position. S Loosen and remove chain brake nuts and chain brake. Remove bar and chain from saw. S Clean the oil holes and bar groove after each 5 hours of operation. Oil Holes S Burring of guide bar rails is a normal process of rail wear. Remove these burrs with a flat file. S When rail top is uneven, use a flat file to restore square edges and sides. File Rail Edges and Sides Square Worn Groove Correct Groove Replace guide bar when the groove is worn, the guide bar is bent or cracked, or when excess heating or burring of the rails occurs. If replacement is necessary, use only the guide bar specified for your saw in the repair parts list or on the decal located on the chain saw. CHAIN SHARPENING Chain sharpening is a complicated task that requires special tools. We recommended you refer chain sharpening to a professional chain sharpener. IGNITION TIMING Ignition timing is fixed and nonadjustable. SPARK PLUG The spark plug should be replaced each year to ensure the engine starts easier and runs better. 1. Loosen 3 screws on cylinder cover. 2. Remove the cylinder cover. 3. Pull off the spark plug boot. 4. Remove spark plug from cylinder and discard. 5. Replace with Champion RCJ--7Y spark plug and tighten with a 3/4 inch socket wrench. Tighten securely. Spark plug gap should be 0.025 inches. 6. Reinstall the spark plug boot. 7. Reinstall the cylinder cover and 3 screws Tighten securely. Spark Plug Boot STORAGE WARNING: Stop engine and allow to cool, and secure the unit before storing or transporting in a vehicle. Store unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc. 15

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15
Outlet Cover
Exhaust Outlets
Exhaust Outlets must face
chain brake (bar side) of chain saw
9.
Inspect the muffler gasket and replace if
damaged.
10. Reinstall backplates, muffler gasket and
muffler using muffler bolts. TIghten until
secure.
11. Reinstall bolt cover and locknut.
12. Reinstall the spark plug boot.
13. Reinstall
the
cylinder
cover
and
3
screws. Tighten securely.
CARBURETOR ADJUSTMENTS
WARNING:
The chain will be mov-
ing during most of this procedure. Wear your
protective equipment and observe all safety
precautions. The chain must not move at idle
speed.
The carburetor has been carefully set at the
factory. Adjustments may be necessary if
you notice any of the following conditions:
S
Chain moves at idle. See IDLE SPEED--T
adjusting procedure.
S
Saw will not idle. See IDLE SPEED--T ad-
justing procedure.
Idle Speed--T
Allow engine to idle. If the chain moves, idle
is too fast. If the engine stalls, idle is too slow.
Adjust speed until engine runs without chain
movement (idle too fast) or stalling (idle too
slow).
S
Turn idle speed screw (T) clockwise to in-
crease engine speed.
S
Turn idle speed screw (T) counterclock-
wise to decrease engine speed.
If you require further assistance or are unsure
about performing this procedure, contact your
authorized
service
dealer
or
call
1--800--554--6723.
BAR MAINTENANCE
If your saw cuts to one side, has to be forced
through the cut, or been run with an improper
amount of bar lubrication it may be neces-
sary to service your bar. A worn bar will dam-
age your chain and make cutting difficult.
After each use, ensure ON/STOP switch is
in the STOP position, then clean all sawdust
from the guide bar and sprocket hole.
To maintain guide bar:
S
Move ON/STOP switch to the STOP posi-
tion.
S
Loosen and remove chain brake nuts and
chain brake. Remove bar and chain from
saw.
S
Clean the oil holes and bar groove after each
5 hours of operation.
Remove Sawdust From
Guide Bar Groove
Oil Holes
S
Burring of guide bar rails is a normal
process of rail wear. Remove these burrs
with a flat file.
S
When rail top is uneven, use a flat file to re-
store square edges and sides.
Correct Groove
Worn Groove
File Rail Edges
and Sides
Square
Replace guide bar when the groove is worn,
the guide bar is bent or cracked, or when
excess heating or burring of the rails occurs.
If replacement is necessary, use only the guide
bar specified for your saw in the repair parts list
or on the decal located on the chain saw.
CHAIN SHARPENING
Chain sharpening is a complicated task that
requires special tools. We recommended
you refer chain sharpening to a professional
chain sharpener.
IGNITION TIMING
Ignition timing is fixed and nonadjustable.
SPARK PLUG
The spark plug should be replaced each
year to ensure the engine starts easier and
runs better.
1.
Loosen 3 screws on cylinder cover.
2.
Remove the cylinder cover.
3.
Pull off the spark plug boot.
4.
Remove spark plug from cylinder and
discard.
5.
Replace with Champion RCJ--7Y spark
plug and tighten with a 3/4 inch socket
wrench.
Tighten securely. Spark plug
gap should be 0.025 inches.
6.
Reinstall the spark plug boot.
7.
Reinstall the cylinder cover and 3 screws
Tighten securely.
Spark Plug Boot
STORAGE
WARNING:
Stop engine and allow
to cool, and secure the unit before storing or
transporting in a vehicle. Store unit and fuel
in an area where fuel vapors cannot reach
sparks or open flames from water heaters,
electric motors or switches, furnaces, etc.