Ryobi P593 Operation Manual - Page 1

GENERAL POWER TOOL SAFETY WARNINGS PVC AND PEX CUTTER SAFETY WARNINGS SYMBOLS OPERATION OPERATION OPERATOR'S MANUAL MANUEL D'UTILISATION MANUAL DEL OPERADOR 18 VOLT PVC AND PEX CUTTER COUTEAU À PVC ET PEX DE 18 V CORTADOR DE PVC Y PEX DE 18 V P593 ONE WORLD TECHNOLOGIES, INC. P.O. Box 1288, Anderson, SC 29622 1-800-525-2579 • www.ryobitools.com GENERAL POWER TOOL SAFETY WARNINGS WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. WORK AREA SAFETY  Keep work area clean and well lit. Cluttered or dark areas invite accidents.  Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.  Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.  Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.  Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.  Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.  When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.  If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.  Use this product only with batteries and chargers listed in tool/appliance/battery pack/charger correlation supplement 987000-432. PERSONAL SAFETY  Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.  Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.  Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.  Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.  Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.  Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.  If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.  Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.  Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.  Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations. POWER TOOL USE AND CARE  Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.  Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.  Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.  Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.  Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.  Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.  Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.  Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. BATTERY TOOL USE AND CARE  Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.  Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.  When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.  Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.  Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.  Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265° F may cause explosion.  Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire. SERVICE  Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.  Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.  Hold the power tool by insulated gripping surfaces, when performing an operation where the tool may contact hidden wiring. Tool contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.  Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.  Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.  Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.  Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.  Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.  Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.  Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.  Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.  Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.  Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also. SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a hazardous situation, that, if not avoided, may result in minor or moderate injury. NOTICE: (Without Safety Alert Symbol) Indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage). Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION Safety Alert Indicates a potential personal injury hazard. Read Operator's Manual To reduce the risk of injury, user must read and understand operator's manual before using this product. Eye Protection Always wear eye protection with side shields marked to comply with ANSI Z87.1. Wet Conditions Alert Do not expose to rain or use in damp locations. Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. V min no .../min Recycle Symbol Volts Minutes Direct Current No Load Speed Per Minute This product uses lithium-ion (Li-ion) batteries. Local, state or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information r­egarding available recycling and/or disposal options. Voltage Time Type or a characteristic of current Rotational speed, at no load Revolutions, strokes, surface speed, orbits etc., per minute FEATURES PRODUCT SPECIFICATIONS Cutting Capacity: Schedule 40 PVC, CPVC, PEX, ABS Foam Core PVC, Non-metallic Conduits, Rubber Hose up to 2 in. diameter ASSEMBLY WARNING: Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury. WARNING: Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. If any parts are damaged or missing, please call 1-800-525-2579 for assistance. OPERATION WARNING: Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury. WARNING: Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury. WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries. WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury. NOTE: When the tool is not in use, the time-out feature will cause the LED worklights to start fading and then shut off. The LED worklights illuminate only when there is a charged battery pack in the tool. WARNING: Always lower the blade and remove the battery pack when the tool is not in use to prevent serious personal injury. MAKING CUTS See Figures 5 - 6. APPLICATIONS You may use this product for the purposes listed below:  Cutting PEX, rubber hoses, and non metallic conduits  Cutting PVC and CPVC pipes NOTE: In low temperatures, pipes can become brittle and crack easily. Cutting pipes in temperatures below 40°F is not recommended. WARNING: NEVER cut live electrical wires, gas pipes, pipes under pressure, or pipes containing water, steam, waste, or other contents. Shutoff water, disconnect electricity, and drain pipes before making cuts. Failure to follow this warning could result in serious personal injury. WARNING: Battery tools are always in operating condition. Remove the battery pack when not in use or carrying at your side. INSTALLING/REMOVING BATTERY PACK See Figure 1.  Insert the battery pack into the product as shown.  Make sure the latches on each side of the battery pack snap into place and the battery pack is secured in the product before beginning operation.  Depress the latches to remove the battery pack. For complete charging instructions, see the operator's manuals for your battery pack and charger. LOWERING/RAISING BLADE See Figures 2 - 4. NOTE: The cutter is shipped with the blade fully lowered.  To raise the blade, flip the lockout lever down and squeeze the upper switch trigger. Continue squeezing the upper switch trigger until the blade has traveled to the complete open position. Release the trigger as soon as the blade is fully raised and you hear a clicking noise. NOTE: Tapping or squeezing the switch trigger activates the LED worklights on each side of the blade to illuminate the work area. NOTE: To raise the blade quickly, press the quick release button (see figure 6).  To lower the blade, flip the lockout lever down and squeeze the lower switch trigger. Continue squeezing the lower switch trigger until the blade has traveled to a completely closed position inside the cradle. WARNING: Do not exceed the cutting capacity of this tool and do not attempt to cut materials that aren't listed in the Product Specifications section. Use of the power tool for operations different from those intended could result in a hazardous situation. WARNING: To avoid possible serious injury, do not touch the sharp edge of the blade and keep hands and fingers away from the area between the blade and the cradle. Do not reach underneath work or around or over the blade while blade is moving. NOTICE: This tool is designed for making square cuts only. Attempting an angled cut with this tool can damage the blade and or the material being cut.  Install the battery pack.  Fully raise the blade. NOTE: The blade can be raised by squeezing the upper switch trigger or pressing the quick release button.  Clean the pipe or hose and mark the area to be cut.  Place the pipe or hose in the cradle with the marked area in the path of the blade. NOTE: If the pipe or hose is in a fixed position, move the cutter until the hose or pipe is inside the cradle.  Maintain a firm grip on the cutter with one hand and support the pipe or hose with the other. Make sure that the workpiece remains straight and centered in the cradle during the cut. NOTE: Keep the hand supporting the workpiece a safe distance away from the blade. If you cannot maintain a safe distance and properly support the workpiece, DO NOT attempt the cut.  Flip the lockout lever down and squeeze the lower switch trigger to begin the cut. NOTE: The blade lowers slowly. Do not attempt to force the tool; allow the tool to do the work. If the blade stalls or binds, release the lower switch trigger and squeeze the upper switch trigger to raise the blade out of the material. Once the blade is clear of the material, attempt the cut again. If the blade continues to cut ineffectively, replace the blade as described in the Maintenance section. WARNING: Plastic pipes may crack or shatter and can become flying debris as the cut is completed. Wear eye protection and make sure the work area is clear of bystanders or objects that could be damaged by flying debris.  When the pipe or hose is cut through, release the lower switch trigger and raise the blade. NOTE: The blade can be raised by squeezing the upper switch trigger or pressing the quick release button. NOTE: If the quick release button or blade removal button cannot be depressed after the tool has been completely opened, lower the blade by pressing the lower switch trigger. Once the blade is lowered slightly, the quick release button or blade removal button can be depressed.  To make additional cuts, adjust the pipe or hose until the next cut area is in line with the path of the blade.  When the project is complete, flip the lockout lever down and squeeze the lower switch trigger until the blade is completely lowered. MAINTENANCE WARNING: When servicing, use only identical replacement parts. Use of any other part could create a hazard or cause product damage. GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and can be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. REPLACING THE BLADE See Figures 7 - 8. Inspect the blade often to ensure it has not become rounded, chipped, or dull. A dull blade puts strain on the motor as it struggles to pass through the workpiece and it increases the likelihood that a pipe will crack during a cut. If your blade is dull, replace it immediately.  Remove the battery pack.  Raise the blade by pressing the quick release button.  Hold the blade by its sides then press and hold the blade removal button to disengage the internal blade clamp.  Remove and discard the old blade.  Press and hold the blade removal button then insert the new blade into the tool as shown. NOTE: The sharp edge of the blade should face the cradle and the dull edge should face out.  Release the blade removal button.  Carefully move the blade inside the tool until it engages the internal blade clamp.  Hold the blade by its sides and gently pull to be certain it is properly secured.  Reinstall the battery pack and lower the blade. To request service, purchase replacement parts, locate an Authorized Service Center and obtain Customer or Technical Support: Visit www.ryobitools.com or call 1-800-525-2579 If any parts or accessories are damaged or missing, do not return this product to the store. Call 1-800-525-2579 for immediate service. Please obtain your model and serial number from the product data plate. This product is covered under a 3-year limited Warranty. Proof of purchase is re- quired. MODEL NUMBER SERIAL NUMBER RYOBI is a trademark of Ryobi Limited and is used pursuant to a license granted by Ryobi Limited. P593 E D C Fig. 1 B Fig. 2 Fig. 3 D Fig. 4 A B Fig. 5 A B F G H A A A - Cradle (appui, horquilla) B - Blade (lame, cuchilla) C - LED worklight (lampe de travail LED, luce de trabajo de LED) D - Blade removal button (bouton d'enlèvement de la lame, botón de extracción de la cuchilla) E - Quick release button (bouton de dégagement rapide, botón de liberación rápida) F - Upper switch trigger (gâchette supérieure, interruptor superior) G - Lower switch trigger (gâchette inférieure, interruptor inferior) H - Lockout lever (levier de verrouillage éteindre, palanca de seguro) A B C B C A - Battery port (logement de pile, receptáculo de las batería) B - Battery pack (bloc-pile, paquete de baterías) C - Latches (loquets, pestillos) A - Upper switch trigger (gâchette supérieure, interruptor superior) B - Lower switch trigger (gâchette inférieure, interruptor inferior) C - Lockout lever (levier de verrouillage éteindre, palanca de seguro) D - LED worklight (lampe de travail LED, luce de trabajo de LED) A - Press upper switch trigger to raise blade (presser la gâchette supérieure pour soulever la lame, presione el interruptor superior para levantar la cuchilla) B - Depress trigger lock (relâcher le levier de verrouillage, presione la palanca de bloqueo) A - Press lower switch trigger to lower the blade (presser la gâchette inférieure pour abaisser la lame, presione el interruptor inferior para bajar la cuchilla) B - Depress trigger lock (relâcher le levier de verrouillage, presione la palanca de bloqueo) B A Fig. 6 B C Fig. 7 A B Fig. 8 A B C C A - Blade (lame, cuchilla) B - Tubing (tuyau, tubo) C - Cradle (appui, horquilla) A A - Quick release button (bouton de dégagement rapide, botón de liberación rápida) B - Blade (lame, cuchilla) C - Cradle (appui, horquilla) A - Blade (lame, cuchilla) B - Blade removal button (bouton d'enlèvement de la lame, botón de extracción de la cuchilla) A - Dull edge (bord émoussé, borde sin filo) B - Sharp edge (tranchant, borde afilado) C - Cradle (appui, horquilla)