Sharp CD-XP2200 Service Manual - Page 10

Disassembly

Page 10 highlights

CD-XP200/CD-XP2200 DISASSEMBLY Caution on Disassembly Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance: 1. Take cassette tape and compact disc out of the unit. 2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit. 3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling. 4. Take sufficient care on static electricity of integrated circuits and other circuits when servicing. CD-XP200/CD-XP2200 Top Cabinet (A1)x2 ø3x12mm Side Panel (Right) (B1)x2 ø3x10mm Front Panel (A1)x2 ø3x12mm CD-XP200/CD-XP2200 STEP REMOVAL PROCEDURE FIGURE 1 Top Cabinet 1. Screw A1) x4 10-1 2 Side Panel (Left/Right) 1. Screw B1) x8 10-1 3 CD Tray Cover/ 1. Turn on the power supply, .. 10-2 CD Player Unit open the disc tray, take out the CD tray cover, and close. (Note 1) 2. Screw C1) x1 3. Hook C2) x3 4. Hook C3) x2 5. Socket C4) x2 4 Rear Panel with 1. Screw D1) x9 10-2 Fan Motor 2. Socket D2) x1 5 Main PWB 1. Screw E1) x4 10-2, 11-1 2. Socket E2) x3 11-1 3. Flat Cable E3) x1 4. Flat Wire E4) x1 6 Front Panel 1. Screw F1) x2 11-1 2. Hook F2) x2 3. Socket F3) x1 7 Display PWB 1. Screw G1) x12 11-2 2. Flat Cable G2) x1 8 Tape Mechanism 1. Open the cassette holder. .. 11-2 2. Screw H1) x5 9 Headphones PWB 1. Screw J1) x1 11-2 10 Turntable 1. Hook K1) x2 11-3 2. Cover K2) x1 11 Loading Tray 1. Turn fully the lock lever in the arrow direction. 2. Push the loading tray backward to engage the claw with the groove and remove it in the direction of the arrow. .. (L1) x6 10-3 11-4 12 CD Servo PWB (Note 2) 1. Screw M1) x2 11-5 2. Hook M2) x1 3. Socket M3) x4 13 CD Mechanism 1. Hook N1) x2 11-6 2. Hook N2) x2 Note 1: How to open the changer manually. (Fig. 10-3) 1. In this state, turn fully the lock lever in the arrow direction through the hole on the loading tray bottom. 2. After that, push forward the loading tray. (B1)x4 ø3x10mm Rear Panel Figure 10-1 (C4)x2 CD Servo PWB CD Tray Cover 1 Side Panel (Left) (B1)x2 ø3x10mm (C2)x3 (C3)x1 Pull Rear Panel (C1)x1 ø3x10mm 1 2 CD Player Unit (C3)x1 Main PWB Lug Wire (D1)x8 ø3x10mm (D2)x1 Main PWB (E1)x1 (D1)x1 ø3x10mm ø3x10mm (E1)x1 ø3x10mm Figure 10-2 Lock Lever Note 2: 1. After removing the connector for the optical pickup from the connector, wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electrostatic damage. CD Player Unit (Bottom View) Note 3: 1. Be careful not to break the claw of the CD mechanism. 2. When fining back the cam gear assembly, let it lock by front movement. Figure 10-3 - 10 -

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CD-XP200/CD-XP2200
– 10 –
1
Top Cabinet
1. Screw
......................
(A1) x4
10-1
2
Side Panel
1. Screw
......................
(B1) x8
10-1
(Left/Right)
3
CD Tray Cover/
1. Turn on the power supply, ..
10-2
CD Player Unit
open the disc tray, take out
the CD tray cover, and close.
(Note 1)
2. Screw
......................
(C1) x1
3. Hook
........................
(C2) x3
4. Hook
........................
(C3) x2
5. Socket
.....................
(C4) x2
4
Rear Panel with
1. Screw
......................
(D1) x9
10-2
Fan Motor
2. Socket
.....................
(D2) x1
5
Main PWB
1. Screw
......................
(E1) x4
10-2, 11-1
2. Socket
.....................
(E2) x3
11-1
3. Flat Cable
...............
(E3) x1
4. Flat Wire
..................
(E4) x1
6
Front Panel
1. Screw
.......................
(F1) x2
11-1
2. Hook
.........................
(F2) x2
3. Socket
......................
(F3) x1
7
Display PWB
1. Screw
....................
(G1) x12
11-2
2. Flat Cable
...............
(G2) x1
8
Tape Mechanism
1. Open the cassette holder. ..
11-2
2. Screw
......................
(H1) x5
9
Headphones PWB
1. Screw
.......................
(J1) x1
11-2
10
Turntable
1. Hook
........................
(K1) x2
11-3
2. Cover
......................
(K2) x1
11
Loading Tray
1.
Turn fully the lock
lever in the
10-3
arrow direction
.
2.
Push the loading tray backward
11-4
to engage the claw with the
groove and remove it in the
direction of the arrow
. ..
(L1) x6
12
CD Servo PWB
1. Screw
......................
(M1) x2
11-5
(Note 2)
2. Hook
........................
(M2) x1
3. Socket
.....................
(M3) x4
13
CD Mechanism
1. Hook
........................
(N1) x2
11-6
2. Hook
........................
(N2) x2
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling
the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall
outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to
be removed when disassembling the unit. After servicing
the unit, be sure to rearrange the leads where they were
before disassembling.
4. Take sufficient care on static electricity of integrated
circuits and other circuits when servicing.
Figure 10-2
STEP
REMOVAL
PROCEDURE
FIGURE
Figure 10-1
Note 1:
How to open the changer manually. (Fig. 10-3)
1.
In this state, turn fully the lock lever in the arrow direction through
the hole on the loading tray bottom.
2. After that, push forward the loading tray.
Note 2:
1. After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the front end
of the connector so as to protect the optical pickup from electro-
static damage.
Note 3:
1. Be careful not to break the claw of the CD mechanism.
2. When fining back the cam gear assembly, let it lock by front
movement.
CD-XP200/CD-XP2200
CD-XP200/CD-XP2200
(B1)x2
ø3x10mm
(A1)x2
ø3x12mm
(A1)x2
ø3x12mm
(B1)x2
ø3x10mm
(B1)x4
ø3x10mm
Rear
Panel
Side Panel
(Right)
Side Panel
(Left)
Top Cabinet
Front
Panel
(C3)x1
CD Player
Unit
CD Tray Cover
(C2)x3
1
1
2
(E1)x1
ø3x10mm
(C1)x1
ø3x10mm
(E1)x1
ø3x10mm
(D1)x1
ø3x10mm
Lug Wire
Main PWB
Rear
Panel
Pull
(C3)x1
(C4)x2
CD Servo
PWB
Main
PWB
(D2)x1
(D1)x8
ø3x10mm
Figure 10-3
Lock Lever
CD Player Unit
(Bottom View)