2004 Ford Excursion Owner Guide 2nd Printing
2004 Ford Excursion Manual
2004 Ford Excursion manual content summary:
- 2004 Ford Excursion | Owner Guide 2nd Printing - Page 1
24 26 Climate Controls Heater only Manual heating and air conditioning Electronic automatic temperature control Rear window defroster 42 42 43 44 47 Lights Headlamps Turn signal control Bulb replacement 48 48 50 52 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 2
Air bags Child restraints 93 93 104 115 119 Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing 130 130 134 137 158 162 166 Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 3
Table of Contents Cleaning Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Tire Information Part numbers Refill capacities Lubricant specifications 195 201 202 204 207 215 230 232 244 245 248 Accessories Index 256 259 All rights reserved. - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 4
Warning WARNING: Engine exhaust, some of its fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside Emergencies chapter. 4 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 5
driving, vary speeds frequently. This is recommended to give the moving parts a chance to break in. SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. In - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 6
fitted with sophisticated electronic controls. Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. 6 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 7
in front of an active passenger air bag. Notice to owners of diesel-powered vehicles Read the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding correct operation and maintenance of your Diesel-powered light truck. Notice to owners of pickup - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 8
-Front Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Child Seat Child Seat Lower Anchor Brake System Brake Fluid Non-Petroleum Based AdvanceTrac Hazard Warning Flasher Traction Control Master Lighting Switch Fog Lamps-Front Fuse Compartment Fuel - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 9
, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 10
equipped): Illuminates when the fuel cap may not be properly installed. Continued driving with this light on may cause the Service engine soon warning light to come on. Refer to Fuel filler cap in the Maintenance and Specifications chapter. 10 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 11
. Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately. A chime will also sound when a malfunction in the supplemental restraint system has been detected. 11 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 12
when the battery is not charging properly. Low fuel: Illuminates when the fuel level in the fuel tank is at or near empty (refer to Fuel gauge in this chapter). Speed control: Illuminates when the speed control is activated. Turns off when the speed control system is deactivated. Transmission Tow - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 13
is set, the engine is running and the vehicle is driven more than 5 Km (3 mph). GAUGES THEFT TRANS TEMP H LOW RANGE 60 40 80 00 20 40 60 H RPMX1000 L F 20 0 km/h C H BRAKE CHECK GAGE 4x4 MPH SELECT RESET CK SUSP E D 2 P RN D C 13 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 14
the trip, press the control again until the trip reading is 0.0 miles. Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine. 2 14 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 15
, stop the vehicle, turn off the engine and check the engine oil level. Add oil if needed. If the oil level is correct, have your vehicle checked at your dealership or by a qualified technician. Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in the - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 16
normal operating temperature. This can be caused by special operation conditions (i.e. snowplowing, towing or off road use). Refer to Special Operating Conditions in the Scheduled Maintenance Guide for instructions. Operating the transmission for extended periods of time with the gauge in the yellow - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 17
recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should 17 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 18
CD. The radio will resume playing. 6. Tape: Press to start tape play. Press to stop tape during rewind/fast forward. CD: Press to start CD play. With the dual media audio, press CD to toggle between single CD and CD . Press 18 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 19
Compression (CD): Press to bring soft and loud passages together for a more consistent listening level. Press again to disable. Dolby noise reduction: 14. Works in tape . Side 1-2: Works in tape mode only. Press to play reverse side of the tape. 19 2004 U137 Excursion (hdw) Owners Guide (post-2002- - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 20
20. Tune: Works in radio mode only. / to change Press TUNE frequency down/up. SEEK TUNE 21. Seek: Press and release / for previous/next SEEK strong station, selection or track. SEEK TUNE 22. AM/FM: Press to select AM/FM1/FM2 frequency band. 20 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 21
passages together for a more consistent listening level. Press the COMP control until COMP ON is displayed. 4. Mute: Press to MUTE playing media; press again return to playing media. In CD mode, MUTE acts as a pause feature. 21 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 22
, Country, Info, Jazz, Oldies, R&B, Religious, Rock, Soft, Top 40. Show TYPE: Displays the station's call letters and format. Compression: Brings soft and loud CD passages together for a more consistent listening level. 22 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 23
disengage. 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 14. Load: Press to load a CD. SELECT SLOT CD# will appear in the display. Insert the CD into the system, label side up. Press and hold to load up to six discs. 23 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 24
+ to increase and - to decrease volume levels. From the rear seat controls, volume cannot be set higher than the front seat setting. 6. Media: Push to toggle between AM, FM1, FM2, tape, CD or CD changer mode (if equipped). 24 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 25
Systems • Terrain: Hills, mountains, tall buildings, power lines, electric fences, traffic lights and thunderstorms can interfere with your reception. • , heat or cold. • Leave tapes in the cassette player for a long time when not being played. 25 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 26
with a Rear Seat Entertainment DVD System which allows you to watch DVDs, play music CDs and to plug in and play video game systems. Please review this material to become familiar with the system features and safety information. 26 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 27
to reverse in CD and DVD play modes or to move the cursor left in the menu active mode. • FWD -Press to advance in CD and DVD play MENU control Press to bring up the disc menu. 6. AUX control Press to switch DVD player from play mode to auxiliary mode. 27 2004 U137 Excursion (hdw) Owners Guide ( - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 28
to move the cursor one position downward REV NEXT PREV FWD • Press the REV control to move the cursor left one position REV NEXT PREV FWD • Press the FWD control to move the cursor right one position REV NEXT PREV FWD 28 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 29
Three different speeds are available depending on how long the control is held. Press the control once for slow motion playback. Press the control again to disengage slow motion playback. Press the PLAY/PAUSE control to return to normal playback mode. 29 2004 U137 Excursion (hdw) Owners Guide (post - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 30
MNU ENT MODE MEMORY 7 1. REWIND control Press to reverse the direction of the DVD movie. 2. FAST FORWARD control Press to advance the direction of the DVD movie. 3. PLAY/STOP control Press to play or stop the DVD movie. 30 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 31
DVD player. There is a LED indicator light on the remote control that will illuminate when any control is pressed. Slide the battery cover off as shown on the remote control to access the batteries. The remote control unit uses two AAA batteries. 31 2004 U137 Excursion (hdw) Owners Guide (post - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 32
seat controls can change the volume setting to any desired level. Mode select Press MEDIA to toggle between AM, FM1, FM2, TAPE, CD, DVD equipped) • CD single CD player (if equipped) in-dash six CD player (if equipped) 32 VOLUME MEDIA MEM SEEK 2004 U137 Excursion (hdw) Owners Guide (post-2002- - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 33
the next track. previous track or control to If equipped with an in-dash six CD player, press the access the previous track or to select the next track of the current disc. In AUX/DVD mode, the SEEK control is not operational. 33 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 34
allows the front seat passengers to listen to one source (radio, TAPE, CD, DVD, or AUX) while the rear seat passengers listen to another. preset controls. The settings of the front seat controls will always override those of the rear seat controls. 34 2004 U137 Excursion (hdw) Owners Guide (post - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 35
. ON OFF Note: The volume level of the wireless headphones can only be controlled by the thumbwheel. Neither the remote control nor the rear seat controls will affect the volume output of the wireless headphones. 35 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) ON - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 36
Entertainment Systems When not using the headphones, shut them off to preserve battery power. The headphones will automatically turn 3. Dimmer switch. Press +/- to increase/decrease the brightness of the screen. 36 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) PO W ER - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 37
into the player. • The DVD player is only capable of playback of DVDs and CDs. The player is not compatible with CDR/RW media. • DVDs are formatted by regions. This DVD system can only play region 1 DVDs (DVDs manufactured for U.S. and Canada). 37 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 38
control until DVD/CD AUX (no disc in player) or DVD/CD play (disc in player) illuminates in the radio display. If a disc is in the system, playback should begin. To enable the aux inputs, press the STOP control or press the AUX control on the DVD player. 38 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 39
controls and ENTER control. Safety information Read all of the safety and operating instructions before operating the system and retain for future reference. Do not attempt to service, wash immediately with soap and water. 39 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 40
subjected to harsh environmental conditions may be damaged or perform at less than maximum capability. To avoid these outcomes, whenever possible avoid exposing your DVD player to: • extremely hot or cold temperatures. • direct sunlight. 40 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 41
period of time, wait until the cabin temperature of the vehicle is at normal temperature before operating the system. Humidity and moisture condensation Moisture in the air will condense in the DVD player under extremely humid conditions or when moving from a cold place to a warm one. If moisture - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 42
Climate Controls Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 43
Climate Controls Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR CONDITIONING SYSTEM 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. Temperature selection: Controls the - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 44
in all modes except 2. Recirculated air: Reduces cool down time in very hot conditions by recirculating the cabin air. May also help keep undesired odors from entering the vehicle. 3. Defrost: the windshield. 44 Press to defrost 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 45
temperature. In automatic mode, the system will to heat or cool the vehicle to the selected temperature. Operating tips • To reduce fog build up on the windshield during humid weather, place position. the air flow selector in the 45 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 46
not function. 2. Temperature control:Determines temperature level. If the main mode, the climate control system is cooling in MAX A/C or auxiliary controls will not function as the entire vehicle will operate at a full cool temperature. 46 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 47
Fan control: Determines fan speed levels. 2. Temperature control: Determines temperature levels. If the main climate control system is mode, cooling in MAX A/C or the auxiliary controls will not be covered by your warranty. 47 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 48
automatic on-off control of the exterior lights normally controlled by the headlamp control. The autolamp system also keeps the lights on for approximately 20 seconds after the ignition switch is turned to OFF. A To change the delay time of the autolamp feature, do the following: 1. Start with the - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 49
provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. 49 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 50
has been in an accident the alignment of your headlamps should be checked by a qualified service technician. TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. 50 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 51
light when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on. • any of the remote entry controls are pressed and the ignition is OFF. The reading lamps can be turned on by pressing the rocker control. 51 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 52
on. • any of the remote entry controls are pressed and the ignition is OFF (and switch is in the middle position). With the ignition key in the ACC or ON position, the rear dome lamp can be turned ON or OFF by sliding the control. BULBS Replacing exterior bulbs Check the operation of all the - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 53
211-2 License lamp 2 194 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer Interior bulbs Check the operation of all bulbs frequently. Replacing headlamp bulbs 1. Make sure that the headlamp control is in the OFF position then open - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 54
bulb socket counterclockwise and remove it from lamp assembly. 4. Pull the bulb straight out of the socket. Install the new bulbs in reverse order. 54 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 55
Lights Replacing foglamp bulbs 1. from the foglamp bulb. Install the new bulb in reverse order. Replacing tail lamp/turn/backup lamp bulbs 1. Make sure the headlamp switch is in the OFF position (s) in reverse order. 55 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 56
Replacing license plate lamp bulbs 1. Make sure the headlamp switch is in the OFF position and reach behind the rear bumper to locate the bulb socket. 2. Twist the socket counterclockwise and remove. 3. Pull the old bulb straight out. Install the new bulb in reverse order. 56 2004 U137 Excursion - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 57
OFF - Rear wiper and washer off. For rear wash cycle, rotate (and hold as desired) the rear wiper/washer position. control to either From either position, the control will automatically return to the INT2 or OFF position. 57 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 58
the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving. 58 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 59
you shut off and re-start your vehicle, the transmission will automatically return to normal (Overdrive) mode. For additional information about the gearshift and the transmission control switch operation refer to the Driving chapter. 59 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 60
of aftermarket transmitter opposite of actuator control. • Place transmitter into storage compartment, control down. • Place the provided height adaptors onto the back of the storage bin door as needed. • Press the storage compartment door to activate the transmitter. 60 2004 U137 Excursion (hdw - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 61
should supply a maximum of 120 Watts. Exceeding these limits will result in a blown fuse. Always keep the power point caps closed when not being used. There are up to four auxiliary power points in the following locations: 61 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 62
panel. POWER POINT • Located on the back side of the center console (Accessible from the second row seats). • Located in the left side storage compartment in the third row seating position. • Located on the right trim panel in the rear cargo area. 62 2004 U137 Excursion (hdw) Owners Guide (post - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 63
power windows. To lock out all the window controls except for the driver's press the left side of the control. Press the right side to restore the window controls. Accessory delay (if equipped) With accessory change from 63 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 64
is a normal condition. Type A The mirror heating elements are designed to operate regardless of the geographic location of the vehicle. There is no switch to turn on, or other operator involvement required other than to start the vehicle. 64 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 65
Driver Controls Type B The spotter mirror, below the main mirror, is not heated and must be adjusted manually. Do not remove ice from the mirrors with a scraper or drivers who may approach from the rear of the vehicle. 65 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 66
feature (if equipped) allows the mirror to extend approximately 80 mm (3.15 inches). This feature is especially useful to the driver when towing a trailer. 66 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 67
winding, slippery or unpaved. Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release it. 2. Accelerate to the desired speed. ON OFF 67 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 68
to increase the vehicle set speed in small amounts by 1.6 km/h (1 mph). RES SET ACCEL COAST • Use the accelerator pedal to get to the desired speed. When the vehicle reaches that speed press and release the SET ACCEL control. 68 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 69
Indicator light This light comes on when either the SET ACCEL or RES controls are pressed. The vehicle speed must be at or above 48 km/h (30 mph). It turns off when the speed control OFF control is pressed, the brake is applied, or the ignition is turned to the OFF position. 69 2004 U137 Excursion - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 70
to adjust the volume. Climate control features • Press TEMP up or down to adjust temperature. • Press FAN up or down to adjust fan speed. TRIP COMPUTER (IF EQUIPPED) The trip computer tells you about the condition of your vehicle through a constant monitor of vehicle systems. You may select display - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 71
Press this control to change the trip computer display between metric and English units. MODE RESET E/M Mode control Each press of the MODE control will display a different feature as follows: Average fuel economy. The display will indicate the vehicle's E/M MODE average fuel economy in liters - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 72
fuel economy is reinitialized to a factory default value if the battery is disconnected. Outside air temperature (if equipped) The temperature can be displayed in Centigrade or Fahrenheit by pressing the E/M control. If the outside temperature falls below 3°C (38°F), the display will alternate - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 73
adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 73 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 74
in the overhead console. 2. Start the vehicle. 3. Press and hold both trip computer controls. After approximately eight seconds, the trip computer will enter CAL mode. E/M MODE CAL mode is indicated when the display lights the "CAL" indicator. RESET 4. Release both controls. The display will return - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 75
light is a constant red, programming is complete and your device should activate when the HomeLink button is pressed and released. Note: To program the remaining two HomeLink buttons, begin with step 2 in the "Programming" section - do not repeat step 1. 75 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 76
the frequency signal has been accepted by the HomeLink. The red indicator light will flash slowly and then rapidly after HomeLink accepts the radio frequency signal. • Proceed with step 4 in the "Programming" section. 76 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 77
. 2. The red indicator light will begin to flash after 20 seconds. Without releasing the HomeLink button, follow step 2 in the "Programming" section. For questions or comments, contact HomeLink at www.homelink.com or 1-800-355-3515. 77 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 78
Controls compartment • Pen holder • Space for lap-top computer CELL PHONE USE The use of Mobile Communications Equipment portable email devices, in vehicle communications systems, telematics devices and portable two-way radios 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 79
damage to the TriDoors and its components. If you must drive with the cargo doors and liftgate window open, keep the vents open so outside air comes into the vehicle. 79 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 80
under off-road conditions. Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increase risk of loss of vehicle control, vehicle rollover, personal injury and death. 80 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 81
. The vehicle can still be locked, with the key in the ignition, using the manual lock button on the door, locking the driver's door with a key, or by using the lock button on the remote entry transmitter (if equipped). 81 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 82
could be caused by: • weather conditions, • nearby radio towers, • structures around the vehicle, or • other vehicles parked next to your vehicle. Your vehicle is equipped with a remote entry system which allows you to: 82 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 83
remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in troubleshooting. using the remote entry transmitter, or the power door lock control (while the accompanying door is open). 83 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 84
or equivalent. To replace the battery: 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER. 84 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 85
entry transmitters to your authorized dealer for reprogramming. How to reprogram your remote entry transmitters You must have all remote entry transmitters (maximum of four) available before beginning this procedure. 85 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 86
• the remote transmitter lock control is pressed, or • the 7 • 8 and the 9 • 0 controls on the keyless entry keypad are pressed, or • after 25 seconds of illumination. The dome lamp control must not be set to the off position for the illuminated entry system to operate. 86 2004 U137 Excursion (hdw - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 87
wallet card in the glove box, is marked on the computer module, and is available from your authorized dealer. You can also create your own 5-digit personal entry code. When pressing the controls on the keypad, press the middle of the controls to ensure a good activation. Programming a personal entry - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 88
keypad inactivity. • pressing the control on the remote entry transmitter. • the entering a valid keypad entry code. To unlock all doors, press the 3 • 4 control within five seconds. To conditions are met: • the vehicle's speed is less than 8 km/h (5 mph), 88 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 89
. Note: Pressing the power door UNLOCK/LOCK button again will toggle between activating and deactivating the autolock feature. 7. Turn the ignition to the 3 (OFF) position. The horn will chirp once to confirm the procedure is complete. 89 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 90
. Refer to Programming spare keys for instructions on how to program the coded key. Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 91
that already operate your vehicle's engine) and the new unprogrammed key(s) readily accessible. • If two previously programmed coded keys are not available, you must take your vehicle to your dealer to have the spare key(s) programmed. 91 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 92
programmed coded key from the ignition. 9. Within twenty seconds of removing the previously programmed coded key successfully programmed it will start the vehicle's engine and the theft indicator light will illuminate for three 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 93
/40 seat (if equipped) • Lift the track release bar to move the seat forward or backward. Ensure that the seat is relatched into place. 93 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 94
up to recline the seat. • Push down the lever (if equipped) located at the bottom of the seatback to quickly fold the seatback forward. 94 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 95
programmed at any time. Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. 95 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 96
, backward, up or down. Heated seats (if equipped) To operate the heated seats, do the following: • Push control to activate. • Push again to deactivate. The indicator light on the control will illuminate when activated. 96 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 97
and Safety Restraints The system will not automatically shutoff unless control is pushed to deactivate. If system is not manually terminated at last use, then system will remain active at opened in the upright position. 97 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 98
row seats before folding them down and insure the seat is fully latched rearward. For assistance, refer to the label located on the seat side shield. 1. Lift strap to release seat cushion. 98 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 99
pushing in both tabs while pulling up on headrest simultaneously. 4. Stow headrest into the green caps found on the top of the seat cushion. 99 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 100
Seating and Safety Restraints 5. Lift the lower seat control and flip the seatback down. 6. For bench seats only, lift up flap on seats, rotate the closeout panel onto the seatback and secure with the retaining flap. 100 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 101
Restraints 2. Lift the lower seat control. 3. Pull up on the with combination lap and shoulder belts in the outboard seating positions and a manual adjust tongue lap belt in the center seating position. For information on 101 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 102
position before putting the vehicle in motion. Refer to the warning label on the seat side shield. 1. Rotate the upper seat lever rearward while pushing the seatback toward the front of the window and cargo doors open: 102 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 103
1. With assistance, lift the seat into the rear of the vehicle. Roll the seat forward and guide the front locators over the seat locator pins of the front floor tubs. • When the rear of up the seatback to drive position. 103 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 104
your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided. It is extremely dangerous 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 105
a vehicle that has been closed up in sunny weather; they could burn a small child. Check seat covers and buckles before you place a child anywhere near them. Combination lap and shoulder on the driver safety belt. 105 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 106
combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. 106 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 107
properly when checked according to the procedures in Workshop Manual. Failure to replace the belt replacement label The short plastic boot on the front safety belt at the passenger outboard anchor location covers a "Replace Belt" label on the safety belt. 107 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 108
colored label (REPLACE BELT) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the label is visible, the safety belt must be replaced. Failure to follow these instructions 108 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 109
in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the hips, not across the waist. • 1st row and 3rd row center 2nd row center seating position (if equipped) 109 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 110
. Then...The safety belt warning light illuminates 1-2 minutes and the warning chime sounds 4-8 seconds. The safety belt warning light and warning chime turn off. The safety belt warning light and indicator chime remain off. 110 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 111
been turned to ON...The driver's safety belt is buckled while the safety belt indicator light is illuminated and the safety belt warning chime is sounding...The driver's safety belt is going far" "Belts are uncomfortable" 111 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 112
"PICK OUR CRASH". "Safety belts don't work" "Traffic is light" "Belts wrinkle my clothes" "The people I'm with don't wear belts" "I have an air bag" "I'd rather be thrown clear" Do not the directions stated below. 112 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 113
position. (DO NOT START THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approximately light will be turned on for three seconds. 6. Within seven seconds of the safety belt warning light turning off, buckle then unbuckle the safety belt. 113 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 114
Do not use extensions to change the fit of the shoulder belt across the torso. Safety belt maintenance Inspect the safety belt systems periodically to make sure they work properly and are not damaged. Inspect the safety belts to make sure there are no nicks, tears or cuts. Replace if necessary. All - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 115
and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision. Refer to Interior in the Cleaning chapter. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 116
equipment may affect the performance of the air bag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment. 116 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 117
How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains a longitudinal deceleration sufficient to cause the air bag sensors to close an electrical circuit that initiates air bag inflation. The fact that the air bags did not inflate - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 118
components The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system wiring (including the impact sensors), the system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors. Several air bag system components get - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 119
or a tone to indicate the condition of the system. Refer to Air bag readiness section in the Instrument Cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: • The readiness light will either flash or stay lit - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 120
injury in a collision. Always follow the instructions and warnings that come with any infant important safety restraint and air bag precautions that apply to up so that the lap belt rests low across the hips and the knees bend 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 121
find a seating position that adequately supports your child's head, a high back booster seat would be a better choice. Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lbs. 121 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 122
all of the manufacturer's instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. When installing a child safety seat: 122 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 123
• Review and follow the information presented in the Air bag supplemental restraint system (SRS in this chapter. Carefully follow all of the manufacturer's instructions included with the safety seat you put in your vehicle. 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 124
combination lap and shoulder belts Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a grasp the shoulder belt and lap belt together. 124 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 125
together, route the tongue through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into it is in the automatic locking mode. 125 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 126
unbuckle the belt and repeat steps two through nine. Check to make sure the child seat is properly secured an anchoring point. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 127
tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor. 1. Position the child safety the selected seating position. 127 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 128
Seating and Safety Restraints • Second row 60/40 bench seat Note: In the right seating position, use either tether anchor. • Second row bucket seats Note: For each seat, use either tether anchor. 128 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 129
safety seat. 6. Tighten the child safety seat tether strap according to the manufacturer's instructions. If the safety seat is not anchored properly, the risk of a child being injured in a collision greatly increases. 129 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 130
For more information on starting the vehicle, refer to Starting the engine in this chapter. Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. 130 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 131
the vehicle checked. The following starting instructions are for vehicles equipped with a gasoline engine; if your vehicle is equipped with a Diesel engine, refer to Starting the engine in your 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement. Before starting the vehicle - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 132
is in P (Park). • Turn the key to 4(ON) without turning the key to 5 (START). 4 3 5 2 1 Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. 132 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 133
shock, do not use your heater with ungrounded electrical systems or two-pronged (cheater) adapters. Guarding against exhaust fumes Carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. 133 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 134
service technician. Refer to Brake system warning light in the Instrument Cluster chapter for information on the brake system warning light. Four-wheel anti-lock brake system (ABS) Your vehicle is equipped with an Anti-lock Braking System (ABS). This system helps you maintain steering control - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 135
, allowing you to retain full steering control during hard braking and on slippery surfaces. However, the ABS does not decrease stopping distance. Parking brake To set the parking brake, press the parking brake pedal down until the pedal stops. HOOD The BRAKE warning lamp in the instrument cluster - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 136
than a few seconds when the engine is running. • Do not operate the vehicle with a low power steering pump fluid level (below the MIN mark on the reservoir). If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually, but it takes more effort. If - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 137
cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions. Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increased risk of loss of vehicle control, vehicle rollover, personal - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 138
is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Understanding the gearshift positions of the 4-speed automatic transmission (if equipped-gasoline engines only) P (Park) This position locks - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 139
have the system serviced immediately. Drive (not shown) Drive is activated when the transmission control switch is pressed. • This position allows for all forward gears except overdrive. • O/D OFF lamp is illuminated. • Provides engine braking. • Use when driving conditions cause excessive shifting - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 140
to start-up on slippery roads. (Overdrive), move the gearshift lever into the • To return to (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First) • Provides maximum engine braking. • Allows - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 141
occur. After this learning process, normal shift feel and shift scheduling will resume. P (Park) This position locks the transmission and prevents the rear wheels from turning. To put your vehicle in gear: • Start the engine • Depress the brake pedal • Move the gearshift lever into the desired gear - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 142
engine braking in all forward gears when the transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load 142 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 143
rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Do not rock the vehicle for more than a minute or damage to the transmission and tires may occur, or the engine may overheat. 143 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 144
the rear bumper when the R (Reverse) is selected and the vehicle is moving at speeds less than 5 km/h (3 mph). The system is not effective at speeds above 5 that may block the normal detection zone of the RSS system may create false beeps. 144 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 145
the sensors are covered, it will affect the accuracy of the RSS. If your vehicle sustains damage to the rear bumper/fascia, leaving it misaligned or bent, the sensing zone may be altered causing inaccurate measurement of obstacles or false alarms. 145 2004 U137 Excursion (hdw) Owners Guide (post - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 146
• is operated by a rotary control located on the instrument panel that allows you select 2WD, 4x4 High or 4x4 Low operation. • uses auto-manual hub locks that can be engaged and disengaged automatically based on the 4x4 mode selected. 146 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 147
indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Ford dealer as soon as possible. • 4x4 - momentarily illuminates after the engine is started. Illuminates when 4H (4x4 High) or 4L (4x4 Low - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 148
boat out of the water. Sends power to front and rear wheels. Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High) Rotate the 4WD control to the 4x4 HIGH position at speeds up to 88 4X4 4X4 HIGH km/h (55 mph). LOW 2WD • The electronic shift 4WD system is designed to engage 4x4 HIGH (4WD High) when the - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 149
to a complete stop. 2. Depress the brake. 3. Place the gearshift in N (Neutral). 4. Move the 4WD control to the 4x4 HIGH (4WD High) or 2WD (2WD High) position. 5. Hold the shift conditions until the LOW RANGE indicator light shuts off. 6. If the LOW RANGE indicator light does not shut off within 15 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 150
, slow down, but avoid severe brake application, ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel control or roll over. Remember, your safety and the safety of others should be your primary concern. 150 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 151
cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions. Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increased risk of loss of vehicle control, vehicle rollover, personal - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 152
service technician. 4WD Systems 4WD (when you select a 4WD mode), uses all four wheels to power the vehicle. This increases traction, enabling you to drive over terrain and road conditions that a conventional two-wheel drive vehicle cannot. 152 2004 U137 Excursion (hdw) Owners Guide (post - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 153
slowly. Traction or brake capability may be limited. When driving through water, determine the depth; avoid water higher than the bottom of the hubs (if possible) and proceed slowly. If the ignition system gets wet, the vehicle may stall. 153 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 154
checked and changed, if necessary. Driving through deep water may damage the transmission. Refer to Transmission temperature gauge in the Instrument Cluster chapter for transmission fluid temperature information. If the front or rear axle is submerged in water, the axle lubricant should be replaced - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 155
of power and quick changes of direction on snow and ice. Apply the accelerator slowly and steadily when starting from a full stop. Avoid sudden braking as well. Although a 4WD vehicle may accelerate better than a two-wheel drive vehicle in snow and ice, it won't stop any 155 2004 U137 Excursion - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 156
lead to loss of vehicle control or rollover and serious injury. Tires can be damaged during off-road use. For your safety, tires that are damaged should not be used for highway driving because they are more likely to blow out or fail. 156 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 157
or replaced. Maintenance and Modifications The suspension and steering systems on replacement parts not equivalent to the original factory equipment. Any modifications to a vehicle that raise the center of gravity can make it more likely the vehicle will roll over as a result of a loss of control - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 158
your engine's air intake and severely damage your engine. Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes. Driving through deep water where the transmission vent - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 159
control and personal injury. Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership. GVW (Gross Vehicle Weight) - is the Vehicle Curb Weight + cargo + passengers. 159 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 160
the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. GCW (Gross Combined Weight) - is the weight of the loaded vehicle - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 161
the load your vehicle can carry/tow 1. Use the appropriate maximum GCWR chart (in the Trailer towing section in this chapter) for your type of engine and rear axle ratio. 161 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 162
. Towing a Class IV trailer (extra heavy duty) 2,268-4,536 kg (5,001-10,000 lbs.) trailer weight requires a weight-distributing or fifth-wheel hitch. 162 4x4 w/automatic transmission Rear axle ratio Maximum GCWR-kg (lbs.) 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 163
chains to the bumper. Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes are safe if installed properly and adjusted to the manufacturer's specifications. The trailer brakes must meet local and Federal regulations. 163 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 164
running lights, brake lights, turn signals and hazard lights are working. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps. Using a step bumper (if equipped) The rear bumper is equipped with an integral hitch and only requires a ball with - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 165
, adversely affecting driveability, emissions and reliability. Replace front and rear axle lubricants any time the axles have been submerged in water. Axle lubricant quantities are not to be checked unless a leak is suspected. 165 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 166
fluid loss, damage to the driveshaft and internal transmission components. 4WD vehicles electronic shift transfer case: 4x4 vehicles with electronic shift on the fly cannot be towed with any wheels on the ground. 166 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 167
vehicles, and four years or 80,000 km (50,000 miles) on Lincoln vehicles. Roadside assistance will cover: • changing a flat tire • jump-starts • lock-out assistance • limited fuel delivery • towing of your disabled vehicle to the nearest Ford Motor Company dealership, or your selling dealer if - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 168
your battery. FUEL PUMP SHUT-OFF SWITCH This device stops the electric fuel pump from sending fuel to the engine when your vehicle has had a substantial jolt. After an accident, if the engine cranks but does not start, this switch may have been activated. 168 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 169
fuse. Check the appropriate fuses before replacing any electrical components. 15 Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 169 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 170
and color COLOR Fuse power distribution box The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise. 170 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 171
Description Adjustable pedals Power point - floor console Power point - 3rd row Power point - I/P Power point - right rear quarter Trailer tow turn/stop relay High beam headlamps / Flash to pass Backup lamps (Diesel engine only) Heated mirrors 171 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 172
) Body Security Module (BSM)/4x4 module Fuel Injection Control Module (FICM) relay (Diesel engine only) Rear smart wiper motor Engine control Engine control (gasoline engine only), Climate control (Diesel engine only) Brake pressure switch/Speed control 4-Wheel Anti-Lock Brake System (4WABS) module - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 173
accessory Fog lamps PATS module, Transceiver Ignition switch Run/Start feed Left-hand lowbeam Right-hand lowbeam Rear smart wiper motor Trailer tow electric brake Door locks, BSM Ignition switch (gasoline engine only), FICM power (Diesel engine only) Heated backlight Fuel heater (Diesel engine - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 174
accessory relay 307 - Starter relay * Mini Fuses ** Maxi Fuses ***Circuit Breaker Note: (Diesel engine only) The Fuel Injection Control Module (FICM) logic 10A mini-fuse is located in the underhood relay block. CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 175
of loss of vehicle control, vehicle rollover, personal injury or death. If your vehicle is equipped with a tire pressure monitoring system, refer to Tire Pressure Monitoring System (if equipped) in the Maintenance and specifications section for important information before changing your tires. If - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 176
off the jack, even if the transmission is in P (Park) (automatic transmission). To prevent the vehicle from moving when you change the tire, be sure that the parking brake is set and the diagonally opposite wheel is blocked. 176 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 177
under the vehicle. 7. Position the jack according to the following guides: • Front (4x2) • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area on the differential housing. 177 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 178
put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. • Never use the front or rear differential as a jacking point. 9. Remove the lug nuts with the lug wrench. 10. Replace the flat - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 179
brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion, resulting in loss of control. 179 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 180
moving parts. 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. 180 2004 U137 Excursion (hdw - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 181
: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - - - + - + + + 181 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 182
fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 182 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 183
Once the disabled vehicle has been started, run both engines for an additional three minutes before designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle's battery. 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 184
(+) terminal of the disabled vehicle's battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 184 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 185
, vehicle damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle. 185 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 186
dealership to help you. In the United States: Ford Motor Company Customer Relationship Center P.O. Box 6248 Dearborn, MI 48121 1-800-392-3673 (FORD) (TDD for the hearing impaired: 1-800-232-5952) www.customersaskford.com 186 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 187
when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find repair attempt in some states. 187 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 188
replacement or repurchase laws. FORD EXTENDED SERVICE PLAN You can get more protection for your new car or light truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP is an optional service vehicles. 188 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 189
light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review, except those involving: • a non-Ford product • a non-Ford dealership • sales disputes between customer chosen 189 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 190
and maintenance or repair orders relevant to the case. • The year, make, model, and Vehicle Identification Number (VIN) listed on your vehicle ownership license. • The date of repair(s) and mileage at the time of occurrence(s). • The current mileage. • The name of the dealer(s) who sold or serviced - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 191
and relatively speedy alternative to resolve a disagreement when all other efforts to produce a settlement have failed. This procedure is without cost to you and is designed to eliminate the need for lengthy and expensive legal proceedings. 191 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 192
customer relationship office. The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine Market Operations. 192 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 193
right to choose whether to receive a refund or replacement vehicle. California Civil Code Section 1793.22(b) presumes that the manufacturer has (a defect or condition that substantially impairs the use, value or safety of the vehicle) OR 193 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 194
Customer Assistance 3. The vehicle is out of service for repair a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, 194 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 195
come in contact with any non-body (low-gloss black) colored trim, such as grained door handles, roof racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will "gray" or stain the parts over time. 195 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 196
• Take care when using a power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause damage. • Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 197
to replace wiper blades when they appear worn or do not function properly. Do not use sharp objects, such as a razor blade, to clean the inside of the rear window or to remove decals, as it may cause damage to the rear window defroster's heated grid lines (if equipped). 197 2004 U137 Excursion - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 198
or instrument panel to avoid contamination of the air bag system. • Be certain to wash or wipe dust and loose dirt with a vacuum cleaner. • Remove light stains and soil with Motorcraft Extra Strength Upholstery Cleaner (ZC-41 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 199
resiliency and color, use the Keep body and engineered to fulfill your automotive needs; they are custom Bug and Tar Remover (ZC-42) Motorcraft Extra Strength Upholstery Cleaner (not available in Canada) (ZC-41) Motorcraft Custom Bright Metal Cleaner (ZC-15) 199 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 200
-3-A) Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (not available in Canada) (ZC-23) Motorcraft Engine Shampoo and Degreaser (ZC-20) 200 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 201
vehicle from moving unexpectedly. Working with the engine on 1. Set the parking brake and shift to P (Park). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. 201 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 202
it open. IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine component locations. 202 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 203
Battery Engine oil filler cap Transmission fluid dipstick Engine oil dipstick Brake fluid reservoir Power steering fluid reservoir Air filter assembly Engine coolant reservoir Windshield washer fluid reservoir WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low. In very cold - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 204
is supplied by the same reservoir as the windshield. ENGINE OIL Checking the engine oil Refer to the scheduled maintenance guide for the appropriate intervals for checking the engine oil. 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 205
instructions, refer to Checking the engine oil in this chapter. 2. If the engine oil level is not within the normal range, add only certified engine oil of the recommended viscosity. Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening. 205 2004 U137 Excursion - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 206
is not covered by Ford warranty. Change your engine oil according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 207
high temperature climates, check the battery electrolyte level. Refer to the Scheduled Maintenance Guide for the service interval schedules. Keep the electrolyte level in each cell up to the "level indicator". Do not overfill the battery cells. If the electrolyte level in the battery is low, you can - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 208
chapter. Because your vehicle's engine is electronically controlled by a computer, some control conditions are maintained by power from the battery. When the battery is disconnected or a new battery is installed, the engine must relearn its idle and fuel trim strategy for optimum driveability - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 209
out more about recycling automotive batteries. RE D TU LE A RN RECYCLE ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the Scheduled Maintenance Guide. The coolant concentration should be maintained at - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 210
engine is cold, check the level of the engine coolant in the reservoir. MAX COLD FILL RANGE MIN • The engine coolant should be at the "cold fill level" or within the "cold fill range" as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 211
to the "cold full" level. For all other vehicles, which have a coolant degas system with a pressurized cap, or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system, follow these steps to add engine coolant. 211 2004 U137 Excursion (hdw - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 212
than 1.0 liter (1.0 quart) of engine coolant per month, have your dealer check the engine cooling system. Your cooling system may have a leak. Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company does - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 213
To find out how much fluid your vehicle's cooling system can hold, refer to Refill capacities in this section. Fill your engine coolant reservoir as outlined in Adding engine coolant in this section. Severe climates If you drive in extremely cold climates (less than -36° C [-34° F]): • It may be - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 214
to be taken to a service facility. 3. If this is not possible, wait a short period for the engine to cool. 4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine is running or hot. 214 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 215
Maintenance and Specifications 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 216
while it is in the vehicle (including the cargo area). • Keep the fuel pump nozzle in contact with the fuel container while filling. • DO NOT use a device that would hold the fuel pump handle in the fill position. 216 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 217
If the "Service Engine Soon/Check Engine" indicator comes on and stays on after you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it. If you must replace the fuel filler cap, replace it with - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 218
heavily under most driving conditions while you are using fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. 87 Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems, try a different brand - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 219
filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer warranty may be void for any damage to the fuel system - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 220
fuel economy. In general, lower temperatures give lower fuel economy. Driving style - good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. 220 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 221
scheduled maintenance items. Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 222
and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at high speeds. • Have the items listed in your Scheduled Maintenance Guide performed according - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 223
and exhaust system, which can start a fire. Illumination of the Service engine soon light, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly. Exhaust leaks - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 224
pass the I/M test with the Check engine/Service engine soon light on. If the vehicle's powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a "not ready for I/M test" condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 225
ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. Check the fluid level when it is at ambient temperature, 20° - 80° F (-7° - 25° C): 1. Check the fluid level - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 226
fluid (if equipped) Refer to your Scheduled Maintenance Guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission slips or shifts slowly or if - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 227
. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK 227 2004 U137 Excursion (hdw) Owners Guide (post-2002 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 228
the Scheduled Maintenance Guide for service intervals. To replace the transmission filter: 1. Shut off the engine. 2. Unscrew filter housing. 3. Replace filter with a new authorized Motorcraft filter element. Refer to the Motorcraft part numbers chart in this chapter. 4. Reinstall housing and check - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 229
AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 230
notch on the bottom half of air filter housing. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unmetered air to enter the engine if not properly seated. 5. Replace the two halves of the air filter housing and secure the clamp - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 231
driving habits, service practices, and differences in road characteristics and climate. Traction AA A B C The traction grades, from highest to lowest are AA, A, B, and C. The grades represent the tire's ability to stop on wet pavement as measured under controlled conditions on specified government - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 232
• Tread area of the tire: Area of the perimeter of the tire that contacts the road when mounted on the vehicle. • Rim: The metal support (wheel) for a tire or a tire and tube assembly upon which the tire beads are seated. 232 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 233
that relates to how much weight a tire can carry. You may find this information in your owner's guide. If not, contact a local tire dealer. Note: You may not find this information on all tires because it is not required by federal law. 233 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 234
numbers in between are marketing codes used at the manufacturer's discretion. This information is used to contact customers if a tire defect requires a recall. 9. M+S or M/S: Mud and Snow. or AT: All Terrain. or AS: All Season. 234 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 235
the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, or the edge of the driver's door. The cold inflation pressure should never be set lower than the recommended 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 236
Association (T&RA), that is intended for service on light trucks. 2. Load Range/Load Inflation cold: Indicates the maximum load and tire pressure when the tire is used as a single; a single is defined as when two tires (total) are put on the rear axle. 236 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 237
the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge. 237 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 238
. 4. Replace the valve cap. 5. Repeat this procedure for each tire, including the spare. Note: Some spare tires require higher inflation pressure than the other tires. Check the tire label on the B pillar or the driver's door for the recommended spare tire pressure. 238 2004 U137 Excursion (hdw - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 239
air leak. 7. Check the sidewalls to make sure there are no gouges, cuts, bulges or other irregularities. Tire and wheel alignment A bad jolt from hitting a curb tires at the recommended interval (as indicated in the Scheduled Maintenance Guide that comes with your vehicle) will help your tires wear - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 240
Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) 240 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 241
in adverse (wet, snowy, etc.) conditions. Visually check your tires for uneven wear, looking for high and low areas or unusually smooth areas. Also check for signs of tire damage. When the tread is worn down to 4 mm (1/16th of an inch), tires must be replaced to prevent your vehicle from skidding - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 242
when you replace the other road tires due to the aging of the spare tire. Safety practices Driving habits have a great deal to do with your tire mileage and safety. • Observe posted speed limits • Avoid fast starts, stops and turns • Avoid potholes and objects on the road • Do not run over curbs or - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 243
replace climates brake lines or fuel lines. • Drive cautiously. If you hear the chains rub or bang against your vehicle, stop and re-tighten the chains. If this does not work, remove the chains to prevent damage to your vehicle. • If possible, avoid fully loading your vehicle. 243 2004 U137 Excursion - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 244
equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used. 3 For spark plug replacement, see your dealer or a qualified service technician. Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 245
Supplement coolant-Diesel engine Motorcraft SAE 5.4L V8/6.8L 5.7L (6.0 Engine oil 5W-20 Premium V10 engine quarts) (includes filter change)-Gasoline Synthetic Blend Motor Oil (US) engines7 Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Fluid 4 245 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 246
Engine oil (includes filter change)-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 6.0L Diesel Supplement Capacity N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All All 4x4 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 247
fluid requirements are indicated on the end of the dipstick. Check the container to verify the fluid being added is of the correct type. Refer to your Scheduled Maintenace Guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 248
VC-7-A (U.S., WSS-M97B51-A1 except CA and coolant-Gasoline Premium Gold engines Engine Coolant OR), VC-7-B (CA (yellow-colored) and OR only) Engine Refer to your 6.0L Diesel Supplement coolant-Diesel engine Item 248 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 249
or ESB-M1C93-B Engine oil-Diesel engine Hinges, latches, striker plates, fuel filler door hinge and seat tracks Transmission /steering/parking brake linkages and pivots, brake pedal shaft Power steering fluid and transfer case fluid (if equipped) Automatic transmission 4R100 (4-speed) Premium Long - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 250
fluid requirements are indicated on the end of the dipstick. Check the container to verify the fluid being added is of the correct type. Refer to your Scheduled Maintenance Guide to determine the correct service interval. Some transmission fluids may be labeled as dual usage, such as MERCON - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 251
1729 (68.1) 4x4 mm (in) 5759 (226.7) 2031 (79.9) 2043 (80.4) 3480 (137.0) 1746 (68.8)/ 1729 (68.1) 5.4L V8 engine 330 87 octane 1-3-7-2-6-5-4-8 Coil on plug 9.0:1 6.8L V10 engine 415 87 octane 1-6-5-10-2-7-3-8-4-9 Coil on plug 9.0:1 4 1 251 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 252
Maintenance and Specifications 3 5 2 IDENTIFYING YOUR VEHICLE Certification label The National Highway Traffic Safety Administration Regulations require is located on the front door latch pillar on the driver's side. 252 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 253
5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped). 253 2004 U137 Excursion (hdw) Owners Guide - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 254
ZF) Manual 6-speed ZF Automatic transmission Automatic 4-speed overdrive (CD4E) Automatic 4-speed overdrive (4R70W) Automatic 4-speed overdrive (4R44E) Automatic 4-speed overdrive (4R100) Automatic 5-speed overdrive (5R55E) Electric One speed electric 2004 U137 Excursion (hdw) Owners Guide (post - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 255
overdrive (AX4S) 4-speed overdrive (4F20E) 4-speed overdrive (4F50N) 4-speed overdrive (CD4E) Rear wheel drive manual transaxle 5-speed (Mazda M5) Rear wheel drive automatic transmission 4-speed overdrive (4R70W) 5-speed overdrive (5R55N) 255 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 256
a complete listing of the accessories that are available for your vehicle, please contact your dealer or visit our online store at: www.fordaccessoriesstore.com. Exterior style Bug shields Deflectors Fender flares Front end covers Grille inserts Headlamps, fog lights and Daytime Running Lamps (DRLs - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 257
Engine block heaters and blankets Rear seat entertainment systems Towing mirrors Trailer hitches, wiring harnesses and accessories Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems 257 2004 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 258
CRTC regulations and should be installed only by a qualified service technician. • Mobile communications systems may harm the operation of your vehicle, particularly if they are not properly designed for automotive use. 258 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus) - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 259
description ...115 disposal ...119 driver air bag ...117 indicator light ...119 operation ...117 passenger air bag ...117 Air cleaner filter ...229-230, 244 Air conditioning ...44 Antifreeze (see Engine coolant) ...209 Anti-lock brake system (see Brakes) ...134-135 Audio system (see Radio) ...17, 21 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 260
control system ...222 Engine ...251 cleaning ...196 coolant ...209 diesel ...7 fail-safe coolant ...213 idle speed control ...207 lubrication specifications ...248, 251 refill capacities ...245 service points ...202 starting after a collision ...168 Engine block heater ...133 2004 U137 Excursion - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 261
...48 bulb specifications ...52 daytime running lights ...49 flash to pass ...50 high beam ...49 replacing bulbs ...53 turning on and off ...48 Heating heater only system ...46 heating and air conditioning system ...42-44 261 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English (fus - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 262
, dimming ...50 interior lamps ...51-53 replacing bulbs ...52-53, 55-56 Lane change indicator (see Turn signal) ...50 Liftgate ...79 Lights, warning and indicator ...10 anti-lock brakes (ABS) ...134 speed control ...69 Load limits ...158 Loading instructions ...161 Locks childproof ...82 doors ...81 - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 263
251 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...248, 251 Speed control ...67 Starting your vehicle ...130-131, 133 jump starting ...180 Steering wheel controls ...70 tilting ...58 263 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt - 2004 Ford Excursion | Owner Guide 2nd Printing - Page 264
Water, Driving through ...158 Windows power ...63 rear wiper/washer ...57 Windshield washer fluid and wipers ...57 checking and adding fluid ...203 liftgate reservoir ...204 replacing wiper blades ...58 Wrecker towing ...185 264 2004 U137 Excursion (hdw) Owners Guide (post-2002-fmt) USA English
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Introduction
4
Instrument Cluster
10
Warning and control lights
10
Gauges
13
Entertainment Systems
17
AM/FM stereo cassette with CD
17
AM/FM stereo with CD
21
Rear seat controls
24
Rear seat entertainment system
26
Climate Controls
42
Heater only
42
Manual heating and air conditioning
43
Electronic automatic temperature control
44
Rear window defroster
47
Lights
48
Headlamps
48
Turn signal control
50
Bulb replacement
52
Driver Controls
57
Windshield wiper/washer control
57
Steering wheel adjustment
58
Power windows
63
Mirrors
63
Speed control
67
Message center
70
Table of Contents
1