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2011 Ford F450 Super Duty Crew Cab Diesel Supplement 5th Printing - Page 68

2011 Ford F450 Super Duty Crew Cab Manual

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Maintenance and Specifications ENGINE DRIVEBELT ROUTING Single Alternator Dual Alternator 68 2011 Diesel (eco) Supplement, 5th Printing USA (fus)

Section	Page
Table of Contents	1
Introduction	2
Power Stroke Diesel Engine	2
Important notice	2
Warnings	3
New vehicle break-in	3
Diesel engine information	3
Engine protection mode	4
Lubrication system	4
Fast start glow plug system	4
Engine and secondary cooling system	5
Selective catalytic reduction (SCR) system	5
Speed control (if equipped)	5
Instrument Cluster	6
Warning lights	6
Gauges	7
Driving	8
Starting the engine	8
Engine-driven cooling fan (fan clutch)	8
If the vehicle’s speed is limited or the vehicle has entered an idle-only mode	9
Cold weather starting	9
Engine idle shutdown (if equipped)	10
Stopping the engine	10
Cold weather operation	10
Winter operating tips for Arctic operation -20°F (-29°C) and below	12
Starting aids:	12
Idle control:	13
Operation in snow and rain	13
Operation in standing water	13
Engine block heater (if equipped)	13
Rapid heat supplemental heating system (if equipped)	14
Dual fuel tank selector control (if equipped)	14
Engine-exhaust braking	14
Trailer towing	15
Trailer towing tables	15
Roadside Emergencies	16
Fuel pump shut-off switch	16
Jump starting your vehicle	17
Running out of DEF (diesel exhaust fluid)	17
Cleaning	18
Engine	18
Exhaust	19
Maintenance and Specifications	20
Identifying components in the engine compartment	20
F-Super Duty	20
Scheduled maintenance	21
Fuel requirements - choosing the right fuel: vehicles operated where ultra low sulfur diesel fuel is required (United States/Canada/Puerto Rico/U.S. Virgin Islands and other locales)	21
Fuel requirements - choosing the right fuel: vehicles operated where ultra low sulfur diesel fuel is not required	21
Biodiesel	22
Fuel quality	24
Diesel fuel conditioner	24
Fueling tips	24
Diesel fuel dispensing nozzle fill rate	25
Fuel filler cap	25
Selective Catalytic Reduction (SCR) System	26
Importance of maintaining the DEF level	26
DEF warning messages and vehicle operations	27
Filling the DEF tank	31
Filling the DEF tank in cold climates	34
Contaminated DEF	35
Typical Diesel Exhaust Fluid (DEF) Usage	36
Fuel filter/water separator	37
Diesel Fuel Conditioner Module (DFCM)	37
Draining the DFCM	38
Low fuel pressure message	39
Changing the engine-mounted and DFCM fuel filters	39
Removal - DFCM filter	40
Installation – DFCM filter	40
Removal - Engine-mounted fuel filter	41
Installation – Engine-mounted fuel filter	41
Purging air from the fuel system after DFCM and engine mounted fuel filter replacement	42
Engine oil	42
Checking the engine oil level	42
Engine oil specifications	43
Changing the engine oil and oil filter	44
Engine lubrication for severe service operation	45
Engine and secondary cooling system coolant	46
Adding coolant	47
Engine and secondary cooling system refill procedure	48
Coolant refill capacity	49
Coolant additives	49
Coolant change	50
Air filter restriction gauge and air filter replacement	51
Diesel exhaust system: oxidation catalyst/diesel particulate filter system	55
Passive regeneration	55
Active regeneration	55
Operator commanded regeneration (OCR) (if equipped)	56
OCR precautions and safe exhaust position	57
How to start operator commanded regeneration (OCR)	57
Filter service/maintenance	58
Resonator/Tailpipe assembly maintenance	58
Emission control system(s) laws	59
Noise emissions warranty, prohibited tampering acts and maintenance	60
Tampering with noise control system prohibited	60
	60
Fueling	61
Minor troubleshooting guide	62
Air purge procedure	62
If the engine won’t crank	62
If engine cranks but won’t start	62
If the engine runs hot	63
If fuses burn out	63
Selective catalytic reduction (SCR) system speed limit and Idle-only modes	64
Motorcraft part numbers	64
Maintenance product specifications and capacities	65
Engine drivebelt routing	68
Scheduled Maintenance Guide	69
General Maintenance Information	69
Why maintain your vehicle?	69
Protecting your investment	69
Oils, fluids and flushing	70
Genuine Ford parts and service	70
Convenience	70
Factory-trained technicians	71
Genuine Ford and Motorcraft replacement parts	71
Value shopping for your vehicle’s maintenance needs	71
Owner checks and services	71
Multi-point inspection	73
Normal Scheduled Maintenance and Log	73
Intelligent Oil Life Monitor™	74
Maintenance schedule log	79
Special operating conditions	82
Special operating condition log	90
Exceptions	92
Engine coolant change record	92
Engine coolant change log	93

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ENGINE DRIVEBELT ROUTING

Single Alternator

Dual Alternator

Maintenance and Specifications

2011 Diesel

(eco)

Supplement, 5th Printing

USA

(fus)