2014 Nissan Pathfinder Dismantling Guide
2014 Nissan Pathfinder Manual
2014 Nissan Pathfinder manual content summary:
- 2014 Nissan Pathfinder | Dismantling Guide - Page 1
2014 Pathfinder HYBRID Dismantling Guide - 2014 Nissan Pathfinder | Dismantling Guide - Page 2
deal with dismantling operations involving this vehicle. Follow the procedures in order to help assure a safe and successful dismantling operation. This manual is periodically updated. If you are not viewing this manual on the Nissan personal injury if instructions are not followed. This symbol - 2014 Nissan Pathfinder | Dismantling Guide - Page 3
NISSAN EMERGENCY CONTACT INFORMATION ...DG-2 IMPORTANT INFORMATION ABOUT THIS MANUAL ...DG-2 1. ABOUT THE PATHFINDER HYBRID ...DG-5 1-1 PATHFINDER HYBRID IDENTIFICATION ...DG-6 1-1.1. EXTERIOR AND ENGINE COMPARTMENT ...DG-6 1-1.2. INTERIOR DG-21 3-4.1. HIGH VOLTAGE SYSTEM SHUT-DOWN PROCEDURE ...DG-21 - 2014 Nissan Pathfinder | Dismantling Guide - Page 4
...DG-36 4-1 JUMP STARTING PROCEDURES ...DG-37 4-2 SHIFT SELECTOR LEVER LOCK RELEASE ...DG-38 5. STORING THE VEHICLE ...DG-39 6. DISMANTLING INFORMATION ...DG-41 6-1 PRECAUTIONS FOR HANDLING HIGH VOLTAGE LITHIUM- - 2014 Nissan Pathfinder | Dismantling Guide - Page 5
row seating with service plug access through the cargo area storage bin. The high voltage Li-ion battery is recharged with an on-board DC/DC converter and generator powered by the engine. Additionally, the vehicle system can recharge the Li-ion battery by converting driving force into electricity - 2014 Nissan Pathfinder | Dismantling Guide - Page 6
1-1 PATHFINDER HYBRID IDENTIFICATION 1-1.1 Exterior and Engine Compartment AAYIA0319ZZ DG-6 - 2014 Nissan Pathfinder | Dismantling Guide - Page 7
1-1.2 Interior Interior components referenced in this manual are as follows: A B C D E F G AAYIA0320ZZ A. Assist charge gauge D. Energy flow display *1 G. START/STOP switch and ON indicator lamp (orange) B. READY indicator (green) E. Liftgate switch (if equipped) C. Energy flow display *1 F. - 2014 Nissan Pathfinder | Dismantling Guide - Page 8
(VIN) Layout In exterior appearance the Pathfinder HYBRID is nearly identical to the conventional Nissan Pathfinder series vehicles. The vehicle identification number can be located as follows: Example VIN : 5N1 CR2MN0EC056087 The Pathfinder HYBRID is identified by the 4th alphanumeric character - 2014 Nissan Pathfinder | Dismantling Guide - Page 9
1-3 Warning and Indicator Lamp Information 1 2 3 4 3 2 1 4 Hybrid System Overheated 5 6 7 PWR 8 1 1/2 AAYIA0263ZZ 1. Hybrid System Warning Lamp (Orange) 3. Master Warning Lamp (Orange or Red) 2. READY Indicator (Green) 4. Hybrid System Overheated Stop Vehicle Warning (Vehicle Information - 2014 Nissan Pathfinder | Dismantling Guide - Page 10
Description This lamp is on when the high voltage system is powered up and the vehicle is ready to drive. This lamp is on when another warning lamp or message is displayed in the instrument cluster. Master Warning Lamp (Orange or Red) Hybrid System Warning Lamp *1 (Orange) This lamp is on or - 2014 Nissan Pathfinder | Dismantling Guide - Page 11
in order to supply both high and low voltage. 2-1.1 12V Battery • The Pathfinder HYBRID contains a conventional lead-acid 12 volt battery. • The 12V battery is located in the front of the vehicle on the left side of the engine compartment, under a trim cover. • The 12V battery is charged by the Li - 2014 Nissan Pathfinder | Dismantling Guide - Page 12
2-2 High Voltage-Related and 12V-Related Component Locations and Descriptions = 1 2 3 4 5 6 7 AAYIA0322ZZ NOTE: Components with white number in black background are high voltage components. DG-12 - 2014 Nissan Pathfinder | Dismantling Guide - Page 13
) Engine compartment (front driver side) Description The DC/DC converter reduces the voltage of the Li-ion battery to provide power to the 12V battery in order to operate the vehicle's electric components (headlights, audio system, etc.). This is used to disable the high voltage system. — Service - 2014 Nissan Pathfinder | Dismantling Guide - Page 14
2-4 High Voltage Safety Measures Circuit insulation The high voltage positive (+) and negative (-) circuits are insulated from the metal chassis. Reducing the risk of electrocution The high voltage components and harnesses have insulated cases or orange-colored coverings which provide insulation - 2014 Nissan Pathfinder | Dismantling Guide - Page 15
high voltage capacitor to fully discharge. Engine Compartment DC/DC Converter Cargo Area Junction Box System main relay 1 Li-ion Battery while the vehicle is running. If a malfunction is detected, the HPCM (hybrid powertrain control module) will illuminate the hybrid system warning lamp in - 2014 Nissan Pathfinder | Dismantling Guide - Page 16
Voltage Circuit Shut-Off System This vehicle is equipped with a system to shut off the current from the Li-ion battery by the following methods: Service plug Positioned in the right rear area of the Li-ion battery, this plug shuts off the output of high voltage when manually removed. Controlled by - 2014 Nissan Pathfinder | Dismantling Guide - Page 17
properly shut down the high voltage electrical system before the Dismantling Procedures are performed will result in serious injury or death of the high voltage capacitor after the high voltage system has been shut down. • • NEVER assume the Pathfinder HYBRID is shut OFF simply because it is quiet. - 2014 Nissan Pathfinder | Dismantling Guide - Page 18
for internal com- To absorb any Li-ion battery electrolytic bustion engine fluids can be used. solution leakage. Standard fire fighting equipment. Insulated Tools 3-2.1 Personal Protective Equipment (PPE) Protective Wear Control Perform an inspection of the Personal Protective Equipment (PPE) items - 2014 Nissan Pathfinder | Dismantling Guide - Page 19
check and air leakage test) • Insulated safety boots should be inspected for holes, damage, nails, metal pieces, wear or other problems on the soles. to turn the system ON. Confirm READY indicator in instrument cluster turns ON. a. If the engine starts, leave the engine running until reaching normal - 2014 Nissan Pathfinder | Dismantling Guide - Page 20
running. 11. Turn ON electric devices such as headlamps, A/C (set to the coldest temperature) and rear window defogger to discharge the high voltage battery. Allow approximately 15 minutes to discharge. Discharge is complete when the READY indicator (B) (green) turns OFF, the hybrid system warning - 2014 Nissan Pathfinder | Dismantling Guide - Page 21
Failure to properly shut down the high voltage system before the dismantling procedures are performed will result in serious injury or death medical device is close to these parts, the medical device may be affected by the magnets. Such persons must not perform work on the vehicle. indicator is - 2014 Nissan Pathfinder | Dismantling Guide - Page 22
12V battery. Refer to Primary Procedure (DG-23). • Remove the underhood fuse for the high voltage control system and disconnect the 12V battery. Refer to Alternate Procedure 1 (Removing Fuses) (DG-25). • Remove the service plug and disconnect the 12V battery. Refer to Alternate Procedure 2 (Remove - 2014 Nissan Pathfinder | Dismantling Guide - Page 23
cluster. If it is on, the high 1. If possible, check the READY voltage system is active. 2. Place the shift selector in the Park (P) position. AAYIA0333ZZ 3. (OFF) ON AAYIA0321ZZ 4. If possible, keep the NISSAN Intelligent Key® at least 5 meters (16 feet) away from the vehicle. HOLD AAYIA0315ZZ - 2014 Nissan Pathfinder | Dismantling Guide - Page 24
it with insulated tape. AAYIA0274ZZ 8. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor after the battery cable has been disconnected. 9. Perform the dismantling operation. Refer to Dismantling Information (DG-41). DG-24 - 2014 Nissan Pathfinder | Dismantling Guide - Page 25
Alternate Procedure 1 (Remove Fuses) NOTE: Before removing any fuses, if necessary, lower the windows, adjust the steering column, adjust the seats, unlock the doors, etc. Once fuses are removed, power controls will not operate. 1. Pull release handle (1) and pull up release lever (2) to open the - 2014 Nissan Pathfinder | Dismantling Guide - Page 26
tape. AAYIA0274ZZ 7. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor after the fuse panel and battery cable have been disconnected. 8. Perform the dismantling operation. Refer to Dismantling Information (DG-41). DG-26 - 2014 Nissan Pathfinder | Dismantling Guide - Page 27
shock and severe personal injury or death, the dismantler should carry the service plug on his/her person while work is in progress. NOTE: Before . If it is on, the high 1. If possible, check the READY voltage system is active. 2. Place the shift selector in the Park (P) position. AAYIA0333ZZ 3. - 2014 Nissan Pathfinder | Dismantling Guide - Page 28
4. If possible, keep the NISSAN Intelligent Key® at least 5 meters (16 feet) away from the are equipped with a liftgate switch on the instrument panel. AAYIA0327ZZ c. liftgate button on the NISSAN Intelligent Key® [press for longer than one (1) second]. NOTE: Not all vehicles are equipped with a - 2014 Nissan Pathfinder | Dismantling Guide - Page 29
A B AAYIA0316ZZ Method a b c d* e Shift Selector Position Any P or N P Any Any Ignition Switch Status Any Any OFF Any Any * You must have the NISSAN Intelligent Key® within approximately 1 meter (3 feet) range of liftgate opener switch to use the liftgate open switch function. 6. Open luggage - 2014 Nissan Pathfinder | Dismantling Guide - Page 30
then pressing the locking tab (C) and rotating the handle (D) fully outward. Using the handle, pull the service plug (E) completely out of its socket. A C D B E AAYIA0202ZZ 9. Cover the service plug socket with insulated tape. 10. Wait approximately ten (10) minutes for complete discharge of the - 2014 Nissan Pathfinder | Dismantling Guide - Page 31
battery cable and cover it with insulated tape. AAYIA0274ZZ 14. Perform the dismantling operation. Refer to Dismantling Information (DG-41). 3-4.2 should carry the fuses or service plug on his/her person while work is in progress. Do not cut air bag parts to avoid unintended deployment of - 2014 Nissan Pathfinder | Dismantling Guide - Page 32
(-) cable has been disconnected and the high voltage system has been shut down. 3 4 5 1 2 6 7 8 9 10 11 AAYIA0324ZZ 1. Crash zone sensor 2. Pressure sensors (passenger side door shown; driver side door similar) 5. Roof-mounted curtain sideimpact and rollover supplemental air bag - 2014 Nissan Pathfinder | Dismantling Guide - Page 33
Vehicle Cut Sheet Emergency Contact: Nissan Consumer Affairs 1-800-647-7261 (US) or 1-800-387-0122 (Canada) (Monday-Friday 8am-5pm Eastern, Central and Pacific Time Zones) Key High voltage component or harness (Can be cut only after the high voltage system shut-down procedure has been completed.) - 2014 Nissan Pathfinder | Dismantling Guide - Page 34
switch of the submerged vehicle must be turned OFF first, if possible. Then the vehicle must be completely apparatus during fire fighting operations. Smoke from a Pathfinder HYBRID vehicle fire is similar to smoke from a hybrid vehicle that contains a high voltage system and warn all others. DG-34 - 2014 Nissan Pathfinder | Dismantling Guide - Page 35
of the fact that the vehicle is an electric car and contains a high voltage system and warn all others. Li-ion Battery Electrolyte Solution Characteristics: • Clear in color : Other fluids in the vehicle (such as engine oil, washer fluid, brake fluid, coolant, etc.) are the same as those in - 2014 Nissan Pathfinder | Dismantling Guide - Page 36
water. • The booster battery must be rated at 12 volts. Use of an improperly rated battery can damage the vehicle. • Pathfinder HYBRID is equipped with an automatic cooling fan. It could come on at any time. Keep hands and other objects away from it. • Always follow the jump starting instructions - 2014 Nissan Pathfinder | Dismantling Guide - Page 37
Pathfinder HYBRID are not connected directly to a battery. They are connected to chassis ground and a fuse box terminal. Refer to the following instructions and the above illustration. 1. Locate the fuse box behind the engine off all unnecessary electrical systems (lights, heater, air conditioner, - 2014 Nissan Pathfinder | Dismantling Guide - Page 38
the engine of the booster vehicle and let it run for a few minutes. 8. Hold down the brake pedal and press the START button. The vehicle instruments and gauges will light up, and the green READY light will come ON. If the green READY light does not come on, press the START button to turn the Hybrid - 2014 Nissan Pathfinder | Dismantling Guide - Page 39
of delayed fire from a severely damaged li-ion battery. If the Pathfinder HYBRID needs to be stored or left unattended, the high voltage system must be shut down by removing the service plug [refer to Alternate Procedure 2 (Remove Service Plug) (DG-27)] and a sign put on the vehicle indicating it - 2014 Nissan Pathfinder | Dismantling Guide - Page 40
AAYIA0020GB DG-40 - 2014 Nissan Pathfinder | Dismantling Guide - Page 41
battery requires special tools and specific training. NISSAN strongly recommends that only certified NISSAN dealer technicians perform these operations. 6-1 Precautions for Handling High Voltage Lithium-ion (Li-ion) Battery Because Pathfinder HYBRID contains a high voltage (Li-ion) battery, there - 2014 Nissan Pathfinder | Dismantling Guide - Page 42
prevent other persons from contacting them. Be sure to put the removed service plug in your pocket and carry it with you so another person other medical device is close to these parts, the medical device may be affected by the magnets. Such persons must not perform work on the vehicle. Because this - 2014 Nissan Pathfinder | Dismantling Guide - Page 43
/DC converter outlet duct 10. DC/DC converter inlet duct : Vehicle front 2. DC/DC converter 5. Battery outlet duct 8. DC/DC converter bracket 3. Li-ion battery 6. Service plug 9. Battery inlet duct B DG-43 - 2014 Nissan Pathfinder | Dismantling Guide - Page 44
Rear Ducts Exploded View 6 5 1 4 3 2 AAYIA0310ZZ 1. Rear ventilator duct 1 4. Rear ventilator duct lower 2. Rear ventilator duct 2 5. Rear cooling unit assembly 3. Rear ventilator duct 3 6. Rear ventilator duct upper DG-44 - 2014 Nissan Pathfinder | Dismantling Guide - Page 45
Procedure 1. 2. 3. 4. 5. Discharge high voltage battery. Refer to Discharge Procedures (DG-19). Remove the service plug. Refer to Alternate Procedure 2 (Remove Service Plug) (DG-27). Release clips that retain the seat back board to the storage box lid. Open the storage box lid. Remove the BOSE - 2014 Nissan Pathfinder | Dismantling Guide - Page 46
11. Remove bolts (A) and position storage box front brackets (1) aside. Then remove seat rear bolts (B) and the third row seat. 1 A 1 B AAYIA0308ZZ 12. 13. 14. 15. 16. Partially remove the RH and LH rear door welt. Remove the seat belt bolt cover and bolt from the RH and LH luggage side lower - 2014 Nissan Pathfinder | Dismantling Guide - Page 47
20. Disconnect harness connector (1) from Li-ion battery. 1 Immediately protect the terminals of the disconnected high voltage harness connector socket using insulated tape so that they are not exposed. AAYIA0286ZZ Touching high voltage components without wearing appropriate Personal Protective - 2014 Nissan Pathfinder | Dismantling Guide - Page 48
24. Release clips (A) and remove DC/DC converter inlet duct (1). Touching high voltage components without wearing appropriate Personal Protective Equipment (PPE) will cause electrocution. 1 A AAYIA0290ZZ 25. Remove nuts (A) and DC/DC converter (1). 1 Touching high voltage components without - 2014 Nissan Pathfinder | Dismantling Guide - Page 49
Protective Equipment (PPE) will cause electrocution. 29. Remove gas vent hose (1) from floor panel. AAYIA0294ZZ Touching high For information regarding recycling of the high voltage battery, contact the nearest NISSAN dealer or NISSAN Consumer Affairs at: United States: 1-800-647-7261 or in Canada: - 2014 Nissan Pathfinder | Dismantling Guide - Page 50
© 2013 NISSAN NORTH AMERICA, INC. All rights reserved. This document may not be altered without the written permission of NISSAN NORTH AMERICA, INC. Pub. No. DG14ER52HVU0 DG-50
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2014PathfinderHYBRID
DismantlingGuide