Hayward Aqua Plus Model: PL-PLUS-16V Installation
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- Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 1
hour or 24 hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 2
INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 3
Steps 2 1. Preparing Pool/Spa Water 2. Mounting Equipment 3. Plumbing 4. Electrical Wiring 5. Configuration 6. System Startup and Checkout 7. Warranty General Water Chemistry 3 Salt 4 Aqua Plus Control Center 5 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 4
. For more detailed instructions on control and operation of the Aqua Plus 16v system, refer to the Operation Manual. Service Mode Service mode disables all automatic control operation and is intended to be used when servicing the pool system. To enter service mode, push the SERVICE button once on - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 5
actuators (if applicable) 3. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Aqua Plus 16v control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 6
Aqua Plus 16v's optional chlorinator function. NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer's instructions. This ensures a quick, troublefree transfer to the Aqua Plus 16v system a manual pH test of the pool water using - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 7
Rotates between System Off, Pool menu and allow on/off control via the pushbuttons. Note that Aqua Plus 16v to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be minimal. This loss is due primarily to the addition of water - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 8
Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The Control Center is - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 9
AQL-CHEM manual for specific installation information. Optional AQL-COLOR-MODHV ColorLogic Network Module Using the optional AQL-COLOR-MODHV network module, the Aqua Plus 16v can fully control the color, speed, motion and brightness of Hayward ColorLogic Generation 4 pool and spa lights as well as - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 10
the spa wall, or in the deck, within arm's reach of a pool/spa occupant. Wireless Remote Controls A single Base Station must be installed on the Aqua Plus 16v in order to use any of the Hayward wireless remote controls. There is no limit on the number of wireless remotes that can used. The maximum - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 11
of the Dual Equipment Spa filter pump Chlorinate - The Super Chlorinate Aux1 output is manually turned on, to a Hayward Variable Speed WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of Standard Pool/Spa systems - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 12
WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems Manual On/Off (default), Countdown Timer, Low Speed- Filter, Timeclock, Solar, Low Speed-Spa Filter, Group, Super Chlorinate, - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 13
Plus 16v can chlorinate both the pool and spa (during spillover operation). Otherwise, the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will have to be handled manually. 6. If any water regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with shared heaters - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 14
Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will have to be handled manually. 6. If any water control box is also labeled (hand written) with the same name as a help to technicians who may service this system Dual Equipment Hayward - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 15
Refer to the AQL-COLOR-MODHV manual for detailed installation and operation instructions. External Input Active Closed Toggle or 240VAC) equipment that is connected to the Aqua Plus 16v control relays or circuit breakers. The Aqua Plus 16v should also be connected to the pool bonding system by an - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 16
operate the control logic circuits and the chlorinator. This power should be connected to one of the circuit breakers. ! WARNING: 120VAC only (permanent damage if connected to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Aqua Plus 16v relays - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 17
to each of the heater control functions. This will make the cools down before water circulation is stopped Aqua Plus 16v can only be used with a 120VAC pH dispensing device. Refer to the AQL-CHEM's pH dispense wiring instructions. Hayward ColorLogic Network Module: Refer to the AQL-COLOR-MODHV manual - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 18
Hayward Tech support, 908-355-7995. Refer to the diagrams and the information on the following pages for more details on the connection to several popular heaters. Generic Heaters 1. Wire heater to 120/240V power source per the instructions in the heater manual. The Aqua Plus 16v does NOT control - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 19
white remove jumper white Fusible Link Hayward Heaters Refer to the instructions in the heater manual for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram on the below: 1. Turn off power to heater. 2. Wire Aqua Plus 16v to terminals 1 & 2 (see diagram - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 20
will display "OFF" when it is being remotely controlled by the Aqua Plus 16v. Some homeowners see the "OFF" display the super-chlorinate function is turned on. This may be desirable on some systems with in to the homeowner when they want to control the filter equipment. A sheet of small name labels is - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 21
Aqua Plus 16v using wire rated for 105°C minimum. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to your TriStar or EcoStar manual EcoStar AUX1 - all Pro Logic models Dual Equipment Spa Filter - all models "002" - - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 22
Sensors The Aqua Plus 16v utilizes 10K ohm thermistor type sensors. Three sensors (water temperature, air temperature and solar or dual equipment spa temperature) are included. If the Aqua Plus 16v is being used to control a solar heating system, the solar sensor is required. If dual equipment will - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 23
, go to the Settings menu and press the +/- button while "Group Control" is displayed. The setpoint will change and be retained as the new normal heater setpoint. Super Chlorinate The Aqua Plus 16v can be programmed to Super Chlorinate the pool or spa while running a group command. When the Group - Hayward Aqua Plus | Model: PL-PLUS-16V Installation - Page 24
or Normally Closed) Hayward Aqua Rite Chlorinator The Aqua Plus 16v can control one or more Hayward Aqua Rite chlorinators when additional sanitizing capacity and "tells" the Aqua Plus 16v what equipment is connected and how each should be controlled. Group Function The Aqua Plus 16v offers the
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Automation and Chlorination
Installation Manual
for model
PL-PLUS-16V
Programming Menu
Flowchart
Aqua Plus 16v
092456 RevB
Copyright © 2010 Hayward
www.haywardnet.com
620 Division St.
Elizabeth, NJ
07207
denotes conditional items
PS-4 only
PS-4 only
default menu
day and time
water temperature
air temperature
chlorinator setting
salt level
reason pump is running (not scheduled)
inspect cell
reason hi-speed is running (not scheduled)
countdown time remaining
heater control status
system manual off
check system error
group active
filter vsp speed/reason
spa filter vsp speed/reason
lights/aux speed/reason
pH/ORP levels
settings menu
spa heater1 temperature
pool heater1 temperature
spa heater2 temperature
pool heater2 temperature
spa heater2 priority
pool heater2 priority
spa solar temperature
pool solar temperature
vsp speed settings
superchlorinate
spa chlorinator setting
pool chlorinator setting
aux colorlogic settings
day and time
backlit display light
beeper
teach wireless remote
wireless channel
maintenance menu
pH calibration wizard
clean probe wizard
timers menu
pool filter 1 or hi-speed 1
pool filter 2 or lo-speed 1
pool filter 3 or hi-speed 2
pool filter 4 or lo-speed 2
spa filter 1 or hi-speed
spa filter 2 or lo-speed
spa
lights
aux1
aux2
valve3
valve4
superchlorinate
diagnostic menu
chlorinator diagnostics
instant salt
pH/orp levels
flow switch
cell temperature sensor
water/pool sensor
spa sensor
air sensor
solar sensor
vsp speed/power
main software revision
display software revision
expansion unit software revision
chemistry sense module software
vsp software revision
RF base software revision
6 button spa side software revision
digital spa side software revision
colorlogic module software revision
colorlogic light software revision
configuration menu
chlorinator
chemistry config. Wizard
pool/spa
filter
spa filter
heater1
heater2
solar
colorlogic
external input active state
lights
aux1
aux2
valve3
valve4
6 button spa side remote
digital spa side remote
remote menus
7-day or weekend/weekday timeclock
12 hour or 24 hour time format
ºF or ºC
vsp speed (% or rpm)
reset colorlogic to default
reset to default