Hayward Max-Flo II All Max-Flo II models - Page 7

Start-Up & Operation, WARNING - pump motor

Page 7 highlights

Max-Flo II ™ Series _ _________ _____ Page 7 of 16 Electrical (cont'd.) Voltage Voltage at motor MUST NOT be more than 10% above or below motor name plate rated voltage, or motor may overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of rated voltage when motor is running at full load, consult power company. Grounding And Bonding Install, ground, bond, and wire motor in accordance with local or national electrical code requirements. Permanently ground motor. Use green ground terminal provided under motor canopy or access place; use size and type wire required by code. Connect motor ground terminal to electrical service ground. Bond motor to pool structure. Bonding will connect all metal parts within and around the pool with a continuous wire. Bonding reduces the risk of a current passing between bonded metal objects, which could potentially cause electrical shock if grounded or shorted. Reference NEC codes for all wiring standards including, but not limited to, grounding, bonding and general wiring procedures. Use a solid copper conductor, size 8 or larger. Run wire from external bonding lug to reinforcing rod or mesh. Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub. Wiring WARNING - All electrical wiring MUST be in conformance with all applicable local codes, regulations, and the National Electric Code (NEC). Pump MUST be permanently connected to circuit. If other lights or appliances are also on the same circuit, be sure to add their amp loads before calculating wire and circuit breaker sizes. Use the load circuit breaker as the Master On-Off switch. Start-Up & Operation Prior to Start-Up NOTE - If it is necessary to perform a pressure test, prior to initial use to ensure pump is functioning properly, then the following criteria should be maintained for this test: 1. Have a professional perform this test. 2. Ensure all pump and system components are sealed properly to prevent leaks. 3. Remove any trapped air in the system by fully opening filter manual air relief valve until a steady stream of water (not air or air and water mix) is discharged from the valve. 4. Allow no more than 50 psi (345 kPa) at a water temperature no higher than 100° F (38° C). 5. Run pressure test for no longer than 24 hours. Immediately inspect all parts to verify they are intact and functioning properly. WARNING - If pump is being pressure tested (50 PSI MAXIMUM), be sure pressure has been relieved prior to removing cover. WARNING - All suction and discharge valves MUST be OPEN, as well as filter air relief valve (if available) on filter, prior to starting the circulating pump system. Failure to do so could result in severe personal injury. www.haywardpool.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

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www.haywardpool.com
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Max-Flo II
Series _
_________
_____
________________________
Page 7 of 16
Electrical (cont’d.)
Voltage
Voltage at motor
MUST NOT
be more than 10% above or below motor name plate rated voltage, or
motor may overheat, causing overload tripping and reduced component life.
If voltage is less than 90% or
more than 110% of rated voltage when motor is running at full load, consult power company.
Grounding And Bonding
Install, ground, bond, and wire motor in accordance with local or national electrical code requirements.
Permanently ground motor.
Use green ground terminal provided under motor canopy or access place; use size and
type wire required by code.
Connect motor ground terminal to electrical service ground.
Bond motor to pool structure.
Bonding will connect all metal parts within and around the pool with a continuous
wire.
Bonding reduces the risk of a current passing between bonded metal objects, which could potentially cause
electrical shock if grounded or shorted.
Reference NEC codes for all wiring standards including, but not limited
to, grounding, bonding and general wiring procedures.
Use a solid copper conductor, size 8 or larger.
Run wire from external bonding lug to reinforcing rod or mesh.
Connect a No. 8 AWG (8.4 mm
2
) solid copper bonding wire to the pressure wire connector provided on the motor
housing and to all metal parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping
(except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub.
Wiring
WARNING –
All electrical wiring MUST be in conformance with all applicable local codes, regulations,
and the National Electric Code (NEC).
Pump MUST be permanently connected to circuit.
If other lights or appliances are also on the same circuit, be sure
to add their amp loads before calculating wire and circuit breaker sizes.
Use the load circuit breaker as the Master
On-Off switch.
Start-Up & Operation
Prior to Start-Up
NOTE
- If it is necessary to perform a pressure test, prior to initial use to ensure pump is functioning properly, then the
following criteria should be maintained for this test:
1.
Have a professional perform this test.
2.
Ensure all pump and system components are sealed properly to prevent leaks.
3.
Remove any trapped air in the system by fully opening filter manual air relief valve until a
steady stream of water (not air or air and water mix) is discharged from the valve.
4.
Allow no more than 50 psi (345 kPa) at a water temperature no higher than 100
°
F (38
°
C).
5.
Run pressure test for no longer than 24 hours.
Immediately inspect all parts to verify they are
intact and functioning properly.
WARNING –
If pump is being pressure tested (50 PSI MAXIMUM), be sure pressure
has been relieved prior to removing cover.
WARNING –
All suction and discharge valves
MUS
T be
OPE
N, as well as filter air relief
valve (if available) on filter, prior to starting the circulating pump system.
Failure to do so could result in
severe personal injury.