HP ProLiant DL160se HP ProLiant DL160se G6 Server Maintenance and Service Guid
HP ProLiant DL160se - G6 Server Manual
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- HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 1
HP ProLiant DL160se G6 Server Maintenance and Service Guide Part number 516739-003 Third edition February 2010 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 2
to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 3
Contents Customer self repair ...5 Parts only warranty service...5 Illustrated parts catalog ...16 Mechanical components / 2 or 4 3.5" hot-plug installation instructions ...34 Server warnings and cautions...35 HP Trusted Platform Module...35 Symbols on equipment...35 Powering down the server ...36 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 4
Utility 110 Setup Utility menu bar ...111 BIOS update ...117 Clear CMOS...117 Power-On Self-Test (POST)...117 POST error indicators ...118 POST error descriptions ...118 POST related troubleshooting...119 SETSYS utility...120 Physical and operating specifications 121 System unit...121 Index ...126 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 5
period HP (or HP service providers or service partners) identifies that the repair can be accomplished by the use of a CSR part, HP will ship is required, you can call the HP Technical Support Center and a technician will help you over the telephone. HP specifies in the materials shipped with a - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 6
pièce défectueuse, HP se réserve le droit de vous facturer les coûts de remplacement. Dans le cas d'une pièce CSR, HP supporte l'ensemble des frais le site Web HP (http://www.hp.com/go/selfrepair). Service de garantie "pièces seules" Votre garantie limitée HP peut inclure un service de garantie "pi - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 7
due categorie di parti CSR: • Obbligatorie-Parti che devono essere necessariamente riparate dal cliente. Se il cliente ne affida la riparazione ad HP, deve sostenere le spese di spedizione e di manodopera per il servizio. • Opzionali-Parti la cui riparazione da parte del cliente è facoltativa. Si - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 8
Sie jedoch den Austausch dieser Teile von HP vornehmen lassen möchten, können bei diesem Service je nach den für Ihr Produkt vorgesehenen verfügbar. Wenn Sie Hilfe benötigen, können Sie das HP technische Support Center anrufen und sich von einem Mitarbeiter per Telefon helfen lassen. Den - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 9
componentes CSR se clasifican en dos categorías: • Obligatorio-componentes para los que la reparación por parte del usuario es obligatoria. Si solicita a HP que realice la sustitución de estos componentes, tendrá que hacerse cargo de los gastos de desplazamiento y de mano de obra de dicho servicio - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 10
minimum beperkt kan blijven en de flexibiliteit in het vervangen van defecte onderdelen groter is. Deze onderdelen worden CSR-onderdelen (Customer Self Repair) genoemd. Als HP (of een HP Service Partner) bij de diagnose vaststelt dat de reparatie kan worden uitgevoerd met een CSRonderdeel, verzendt - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 11
Peças cujo reparo feito pelo cliente é opcional. Essas peças também são projetadas para o reparo feito pelo cliente. No entanto, se desejar que a HP as substitua, pode haver ou não a cobrança de taxa adicional, dependendo do tipo de serviço de garantia destinado ao produto. OBSERVAÇÃO: Algumas peças - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 12
Customer self repair 12 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 13
Customer self repair 13 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 14
Customer self repair 14 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 15
Customer self repair 15 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 16
1 Air baffle 2 Power supply cage 3 Rail kit 4 Hard drive cage 5 Hardware and Plastic Kit BRKT FIXED PSU G6 SCR, 6-32 X .157,T10 SCR TT, 6-32x.160,SLT-T15 BRKT Rear I/O 1U G6 BLANK,HDD,SLIMLINE SFF HDD BLANK 6 Top cover Spare Part Number 519710-001 532473-001 573091-001 532114-001 536390 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 17
-plug Model Item Description 1 Air baffle 2 Rail kit 3 Hard drive cage 4 Hardware and Plastic Kit BRKT FIXED PSU G6 SCR, 6-32 X .157,T10 SCR TT, 6-32x.160,SLT-T15 BRKT Rear I/O 1U G6 BLANK,HDD,SLIMLINE SFF HDD BLANK 5 Top cover Spare Part Number 519710-001 573091-001 532473-001 536390 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 18
cage 5 Hardware and Plastic Kit BRKT FIXED PSU G6 SCR, 6-32 X .157,T10 SCR TT, 6-32x.160,SLT-T15 BRKT Rear I/O 1U G6 BLANK,HDD,SLIMLINE SFF HDD BLANK 6 Top cover . If you request HP to replace these parts, you will be charged for the travel and labor costs of this service. 2Optional-Parts for - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 19
optional ist. Diese Teile sind auch für Customer Self Repair ausgelegt. Wenn Sie jedoch den Austausch dieser Teile von HP vornehmen lassen möchten, können bei diesem Service je nach den für Ihr Produkt vorgesehenen Garantiebedingungen zusätzliche Kosten anfallen. 3No: Kein-Einige Teile sind nicht - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 20
ser reparados por el usuario. Para que el usuario haga valer su garantía, HP pone como condición que un proveedor de servicios autorizado realice la sustitución de met de garantievoorwaarden moet het onderdeel door een geautoriseerde Service Partner worden vervangen. Deze onderdelen worden in de ge - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 21
Illustrated parts catalog 21 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 22
Hot-plug Model Item Description 1 FH/FL riser card PCIex16 PCIX 2 LP PCIex16 riser card 3 Non-hot-plug power supply (500 W) 4 System board 5 Memory modules Registered DIMMs (RDIMMs) DIMM, 2GB 2Rx8 PC3-10600R-9 DIMM, 4GB 2Rx4 PC3-10600R-9 DIMM, 4GB 4Rx8 PC3-8500R-7 LP DIMM, 8GB 2Rx4 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 23
DRV,ODD, 9.5mm SATA DVD-RW 9 Hard drives 3.5" hot-plug LFF SAS hard drives with carriers 72 GB 15,000 rpm 146 GB 15,000 rpm 300 GB 15,000 rpm 400 GB 10,000 rpm 450 GB 15,000 rpm 750 GB 7,200 rpm 1 TB 7,200 rpm 3.5" hot-plug SATA hard drives with carriers 160 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 24
Hot-plug Model Item Description 1 FH/FL riser card PCIex16 PCIX 2 LP PCIex16 riser card 3 Non-hot-plug power supply (500 W) 4 System board 5 Memory modules Registered DIMMs (RDIMMs) DIMM, 2GB 2Rx8 PC3-10600R-9 DIMM, 4GB 2Rx4 PC3-10600R-9 DIMM, 4GB 4Rx8 PC3-8500R-7 LP DIMM, 8GB 2Rx4 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 25
DRV,ODD, 9.5mm SATA DVD-RW 9 Hard drives 3.5" hot-plug LFF SAS hard drives with carriers 72 GB 15,000 rpm 146 GB 15,000 rpm 300 GB 15,000 rpm 400 GB 10,000 rpm 450 GB 15,000 rpm 750 GB 7,200 rpm 1 TB 7,200 rpm 3.5" hot-plug SATA hard drives with carriers 160 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 26
hot-plug Model Item Description 1 FH/FL riser card PCIex16 PCIX 2 LP PCIex16 riser card 3 Non-hot-plug power supply (500 W) 4 System board 5 Memory modules Registered DIMMs (RDIMMs) DIMM, 2GB 2Rx8 PC3-10600R-9 DIMM, 4GB 2Rx4 PC3-10600R-9 DIMM, 4GB 4Rx8 PC3-8500R-7 LP DIMM, 8GB 2Rx4 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 27
SATA DVD-ROM DRV,ODD, 9.5mm SATA DVD-RW 9 Hard drives 3.5"non- hot-plug SATA hard drives with carriers 160 GB 7,200 rpm 250 GB 7,200 rpm 500 GB 7,200 rpm 750 GB 7,200 rpm 10 System fans Spare Part Number 506012-001 490070-001 490073-001 490074-001 490071-001 508567-001 511803 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 28
Hot-plug Model Item Description 1 FH/FL riser card PCIex16 PCIX 2 LP PCIex16 riser card 3 Non-hot-plug power supply (500 W) 4 System board 5 Memory modules Registered DIMMs (RDIMMs) DIMM, 2GB 2Rx8 PC3-10600R-9 DIMM, 4GB 2Rx4 PC3-10600R-9 DIMM, 4GB 4Rx8 PC3-8500R-7 LP DIMM, 8GB 2Rx4 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 29
GB 15,000 rpm DP 72 GB 10,000 rpm SP 72 GB 10,000 rpm DP 72 GB 15,000 rpm SP 72 GB 15,000 rpm DP 146 GB 10,000 rpm SP 146 GB 10,000 rpm DP 146 GB 15,000 rpm DP 300 GB If you request HP to replace these parts, you will be charged for the travel and labor costs of this service. 2Optional-Parts - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 30
optional ist. Diese Teile sind auch für Customer Self Repair ausgelegt. Wenn Sie jedoch den Austausch dieser Teile von HP vornehmen lassen möchten, können bei diesem Service je nach den für Ihr Produkt vorgesehenen Garantiebedingungen zusätzliche Kosten anfallen. 3No: Kein-Einige Teile sind nicht - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 31
-1518. • In Canada, call 1-800-263-5868. • In other locations, refer to the HP website at http://www.hp.com/. For HP technical support: • In North America: ○ Call 1-800-HP-INVENT (1-800-474-6836). This service is available 24 hours a day, 7 days a week. For continuous quality improvement, calls may - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 32
• Technical support registration number (if applicable) • Product serial number • Product model name and number • Applicable error messages • Add-on boards or hardware model number and serial number • - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 33
HP ProLiant DL160se G6 server. Review the specifications of a new component before installing it to make sure it is compatible with the server used in substep items, the alphabetically labeled instructions correspond to the numbered labels on the service tools. Removal and replacement procedures 33 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 34
through the entire installation and removal procedures first and make sure you understand them before you begin. Post-installation instructions Observe the following items after installing or removing a server component: 1. Be sure all components are installed according to the described step-by-step - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 35
the server in this manner results in improper airflow and improper cooling that can lead to thermal damage. HP Trusted Platform maintenance, upgrades, and servicing to qualified personnel. This symbol indicates the presence of electric shock hazards. The area contains no user or field serviceable - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 36
observe local occupational health and safety requirements and guidelines for manual material handling. These symbols, on power supplies or systems, cords to completely disconnect power from the system. Powering down the server The server does not completely power down when the power button on the - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 37
System cover You need to remove the top cover before you can remove or replace a server component. The top cover needs to be removed to service the SAS/SATA backplane. Top cover To remove the top cover: 1. Loosen the screw on the top cover with a T-10 wrench. 2. Press the latch on - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 38
Figure 2 Reinstalling the Top Cover Drives The server supports the following configurations: •- 2 drive bays for 3.5-inch hard like the heat sink. • Do not jam cables on top of expansion cards or memory modules. Printed circuit cards are not designed to withstand excessive pressure. • Keep cables - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 39
CAUTION: Always pull the connector-NEVER pull on the cable. Pulling on the cable could damage the cable and result in a failed power supply. Figure 3 Unplugging Power Cable Cable connections The following tables provide information about switching power supply cable connector labels. Table 8 Cable - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 40
connector 8-pin power connector 4-pin power connector 3-pin backplane I2C connector 12-pin power supply EFF connector 16-pin power backplane control connector 6-pin system fan 1 connector 6-pin system fan 2 connector 6-pin system fan 3 connector 6-pin system fan 4 connector (optional) 6-pin system - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 41
Non-hot-plug HDD Cable PCI storage controller card To 8 2.5" HDD Backplane PCI storage controller card 8 2.5" HDD Backplane SATA 5 SAS connector 1 3rd party Mini-SAS connector 2 J57 Drive bay configuration The server supports the following drive bays: •2 drive bays for 3.5 in. hard disk - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 42
. Figure 4 System Drive Bays / 2 3.5" Hot-plug HDD Model Item Description 1 9.5mm (0.37 in.) optical disk drive (optional) 2 3.5 in. hard disk drive bays (2) The HDD bays support both SATA and SAS drives. Removal and replacement procedures 42 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 43
4 3.5" HDD Hot-plug Model Item Description 1 9.5mm (0.37 in.) optical disk drive (optional) 2 3.5 in. hard disk drive bays (4) The HDD bays support both SATA and SAS drives. Figure 6 System Drive Bays / 4 3.5" HDD Non-hot-plug Model Item Description 1 9.5mm (0.37 in.) optical disk drive - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 44
Figure 7 System Drive Bays / 8 2.5" Hot-plug HDD Model Item Description 1 9.5mm (0.37 in.) optical disk drive 2 2.5 in. hard disk drive bays (8) The HDD bays support both SATA and SAS drives. Removal and replacement procedures 44 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 45
Optical disc drive Bay The optical media device bays of the servers with 2 HDDs and 4 HDDs and 8 HDDs support a 9.5 mm (0.37 in.) DVD ROM. The following procedure is an example using the server with 4 HDDs model. To remove the optical disk drive carrier: 1. Remove the top cover and then unplug the - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 46
plans of installing a new one, you must reinstall the blank to maintain proper system airflow. To remove the bezel blank: 1. Turn off the server and all the peripherals connected to it. 2. Unplug all external cables and AC power cords. If necessary, label each one to expedite reassembly. 3. Remove - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 47
panel can accommodate up to two or eight hard drives. You can install either SAS hard drives or SATA hard drives in the server. For servers with 2 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 2, from left to right, when viewed from the front of the - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 48
Item Description 1-2 SAS/SATA hard drives 1-2 For servers with 4 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 4, from left to right, when viewed from the front of the server. Figure 13 Hard Drive Configuration / 4 3.5" HDD Hot-plug Model Item - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 49
Figure 14 Hard Drive Configuration / 4 3.5" HDD Non-hot-plug Model Item Description 1-4 SATA hard drives 1-4 For servers with 8 2.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 8, from top to bottom, left to right, when viewed from the front of the - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 50
hard disk carrier button to release the ejector lever. 2. Use the HDD carrier latch to pull the drive out of the cage. Make sure to support the drive when pulling it out of the cage. 3. Pull the hard drive assembly out of the drive bay. Figure 16 Removing the Hot-plug - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 51
b. Press the HDD carrier latch inward until it clicks. Figure 18 Installing the Hot-plug Hard Drive Assembly To remove the non-hot-plug hard drive: 1. Disconnect the SATA and power cable. 2. Loosen the screw with the T-10/T-15 wrench provided. Removal and replacement procedures 51 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 52
Figure 19 Loosening the Screw 3. Push the hard drive toward the front of the unit 4. Pull the hard drive assembly out of the drive bay. Figure 20 Removing the Non-hot-plug Hard Drive Assembly To remove a non-hot-plug hard drive disk from the carrier: 1. Loosen the four screws on the carrier (two on - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 53
on each side). Figure 22 Installing the Non-hot-plug Hard Drive Disk into the Carrier To install a non-hot-plug hard drive into the server: 1. Remove the hard drive blank from the front of the system if installed. 2. Push the hard drive assembly into the drive bay until it stops - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 54
Figure 23 Installing the Non-hot-plug Hard Drive Assembly 3. Fasten the screw with the T-10/T-15 wrench provided to secure the hard drive to the chassis. 4. Connect the cabling from the HDD backplane to the drive using the cables provided. Figure 24 Fastening the Screw Removal and replacement - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 55
and back side of the backplane. Figure 25 Backplane Connectors of Server with 2 HDDs (component side) Item Description 1 Screw holes 2 LED indicators 3 Headers for hard drive Figure 26 SAS Backplane Connectors of Server with 4 HDDs (component side) Removal and replacement procedures 55 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 56
Item Description 1 Screw holes 2 LED indicators 3 Headers for hard drive Figure 27 SATA Backplane Connectors of Server with 4 HDDs (component side) Item Description 1 Screw holes 2 LED indicators 3 Headers for hard drive Removal and replacement procedures 56 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 57
Figure 28 Backplane Connectors of Server with 8 HDD (component side) Item Description 1 LED indicators 2 Screw holes 3 Headers for hard drive Figure 29 Backplane Connectors of Server with 2 HDDs (solder side) Item 1 2 3 Description Power connector PROG connector I2C connector Removal and - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 58
Mini SAS connector Figure 30 SAS Backplane Connectors of Server with 4 HDDs (solder side) Item 1 2 3 4 Description Power connector Mini SAS connector PROG connector I2C connector Figure 31 SATA Backplane Connectors of Server with 4 HDDs (solder side) Item Description Removal and replacement - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 59
Mini SAS connectors WARNING: Ensure that the system is powered off and all power sources have been disconnected from the server. Voltages are present at various locations within the server whenever an AC power source is connected. This voltage is present even when the main power switch is in the - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 60
4. Remove the hard drive cage. a. Loosen all screws that secure the hard drive cage to the chassis. b. Slide the hard drive cage out and then lift it up. Remove the hard drive cage from the chassis. Figure 33 Removing the Hard Drive Cage 5. Remove the backplane. c. Remove all cables including - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 61
Figure 35 Reinstalling the Backplane 3. Install all cables. Removal and replacement procedures 61 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 62
HP ProLiant DL160se G6 Server supports quad core processors. If a single processor is installed, then use socket 1. When two processors are used, the server supports failure message. The processor socket supports 2P Intel Xeon processor with integrated memory controller. CAUTION: It is recommended to - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 63
To remove the air baffle: 1. Gently rock the air baffle up. 2. Take the air baffle out from the system board. Figure 37 Removing the Air Baffle To remove the heat sink: 1. Loosen the two spring-loaded screws. 2. Lift the heat sink away from the system board. CAUTION: Place the heat sink down in an - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 64
CAUTION: Do not over-tighten the spring-loaded screws to prevent them from breaking off. A maximum torque of 6 inch-lb is set for each screw. Rotate the heat sink a few degrees to the left and right to break the bonding of the thermal grease compound before removing the heat sink from the processor. - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 65
integrated heat spreader on the processor in one of the following patterns to insure even distribution. CAUTION: HP recommends using Shin-Etsu X-23-7783D thermal grease compound for your ProLiant server. Apply the grease to the top of the processor in either a 5 "Dot" or "S" shaped pattern. Ensure - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 66
orientation notch on the socket. CAUTION: To prevent overheating or a possible system crash, use only a heat sink model specified for the HP ProLiant DL160se G6 server. To install the heat sink: 1. Properly align the heat sink spring-loaded screws to the system board mounting holes. 2. Tighten the - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 67
on the system board. CAUTION: For proper cooling, do not operate the server without the top cover, air baffle, expansion slot covers, or blanks installed. For additional information, see the user guide. If hot-plug components are supported, minimize the amount of time the top cover is removed. To - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 68
The system board has twelve DIMM slots that support up to 96 GB maximum system memory (8 GB in each of the twelve DIMM slots). You must adhere to the following guidelines when adding or replacing memory modules: • For 2P system, both physical processors must be of the same type and speed. • Use - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 69
" section in this chapter. To remove the memory module: 1. Completely open the holding clips securing the memory module. 2. Gently pull the memory module upward to remove it from the slot. Figure 46 Removing the Memory Module CAUTION: Place the memory module on a static-dissipating work surface or - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 70
module into the slot until the holding clips snap back in place. Figure 47 Installing the Memory Module CAUTION: The DIMM slots are structured to ensure proper installation. If you insert a DIMM but it does not fit easily into the slot, you - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 71
server to halt during BIOS initialization. The memory subsystem may be populated with either RDIMMs or UDIMMs, but mixing the two types is not supported Description 1 Size 2 Rank 3 Data width 4 Memory speed 5 DIMM type Definition - 1R = Single-rank 2R = Dual-rank 4R = Quad-rank x4 = 4-bit - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 72
Slots Item Component Designator 1 J31 2 J17 3 J18 Component PCIe X4 (FH/FL) slot 1b PCIe X16 (FH/FL) slot 1a PCIe X16 (LP) slot 2 Function Support a PCIe or PCI-X riser card Support a PCIe or PCI-X riser card Support a PCIe or PCI-X riser card Removal and replacement procedures 72 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 73
PCIe riser cards attached to the PCI cage converts the functionality of the system board expansion slot to the slot positioned at a 90° angle from the system board. NOTE: Users card option kit. This will allow support for PCI-X devices. Figure 50 PCIe x16 Full-Height/Full-Length Riser Card Connector Location - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 74
Figure 52 PCIX Riser Card Connector Location (the riser card for slot 1a and 1b) • Single-slot PCIe riser card (x16 and x4 link with X slot) Removal and replacement procedures 74 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 75
system board assembly. Figure 53 Removing the PCI Cage Installing PCIe/PCI-X riser cards The system supports up to two riser cards at a time. Use only HP supported expansion boards that meet the following specifications: • Compliance ○ PCIe x16 ○ PCI-X (available only when the optional PCI-X riser - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 76
Figure 54 Removing the PCIe x16 Full-Height/Full-Length Riser Card Figure 55 Removing the PCIe x16 Low Profile Riser Card Removal and replacement procedures 76 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 77
/Full-Length Riser Card To install the PCIe riser card: 1. Align the screw holes on the riser card to the screw holes on the PCI cage. 2. Install and tighten the screws that secure the riser card to the PCI cage. Figure 57 Installing the PCIe x16 Full-Height/Full-Length Riser Card - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 78
Figure 58 Installing the PCIe x16 Low Profile Riser Card Figure 59 Installing the PCIe PCIX Full-Height/Full-Length Riser Card Removal and replacement procedures 78 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 79
To install the PCI expansion board: 1. Remove the screw near the slot cover on the PCI cage. Figure 60 Removing the Screw on the PCI Cage on the Full-height / Full-length Side Figure 61 Removing the Screw on the PCI Cage on the Low-profile Side 2. Remove the slot cover from the PCI cage. 3. Slide - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 80
Figure 62 Installing the PCI Expansion Board (1) Figure 63 Installing the PCI Expansion Board (2) CAUTION: Do not discard the slot cover. If the expansion board is removed in the future, the slot cover must be reinstalled to maintain proper cooling. To reinstall the PCI cage: 1. Install the PCI - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 81
Figure 64 Reinstalling the PCI Cage with PCI Expansion Board (1) Figure 65 Reinstalling the PCI Cage with PCI Expansion Board (2) 4. Connect the necessary cable(s) to the system board. Removal and replacement procedures 81 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 82
Dedicated management port (Optional) The server can support a dedicated management port. The dedicated management port is optional for the shipment. The following figure shows the dedicated management port location. Figure 66 Dedicated management - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 83
Figure 68 Removing the Spacer To reinstall the dedicated management port: 1. Remove the mgmt port cover. Figure 69 Removing the Mgmt Port Cover 2. Insert the spacer into the system board. Removal and replacement procedures 83 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 84
to secure the dedicated management port to the system board. Figure 71 Reinstalling the Dedicated management port System battery The server uses nonvolatile memory that requires a system battery to retain system information when power is removed. This 3 V lithium coin cell battery is located on - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 85
with the same type as the system battery recommended by HP. Use of another system battery may present a risk of instructions. CAUTION: Loss of BIOS settings occurs when the system battery is removed. You must reconfigure BIOS settings whenever you replace the system battery. NOTE: If the server - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 86
Figure 73 Replacing the System Battery BBWC (Optional) This server can support a BBWC. The BBWC is optional for the shipment. Figure 74 BBWC Location To remove the BBWC assembly: 1. Push the tab that secures the BBWC assembly - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 87
Figure 75 Removing the BBWC Assembly To reinstall the BBWC assembly: 1. Align the locking tabs on the BBWC assembly to their holes on the tray. 2. Press the BBWC assembly into the tray, and then push it along the direction of the arrow to lock the locking tabs. Figure 76 Reinstalling the BBWC - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 88
System board removal and replacement procedure To remove the system board: 1. Remove the top cover. 2. Remove the air baffle and all cables from the system board. 3. Loosen the nine screws that secure the system board to the chassis. 4. Slide the system board back, up and out of the chassis. Remove - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 89
Figure 78 Reinstalling the System Board Removal and replacement procedures 89 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 90
Power supply unit (PSU) Located on the rear panel of the server power supply is a standard autoranging 500 W non-hot-plug PSU, or optional 750 W or optional 460 W hot-plug PSU with PFC (power factor correction) function. - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 91
shock hazards and/or damage to the equipment. • Installation of power supply units should be referred to individuals who are qualified to service server systems and are trained to deal with equipment capability of generating hazardous energy levels. • DO not open the power supply unit. There are no - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 92
To remove the non-hot-plug power supply: 1. Loosen the two screws that secure the power supply, which are located beneath the chassis. Figure 83 Loosening the Two Screws beneath the Chassis 2. Loosen the screws that secure the power supply to the chassis. 3. Pull and lift the power supply out of the - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 93
Figure 85 Reinstalling the Non-hot-plug Power Supply 3. Fasten the two screws which are located beneath the chassis to secure the power supply. Figure 86 Fastening the Two Screws beneath the Chassis Removal and replacement procedures 93 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 94
to operate properly in case a default system fan becomes defective. To remove the system fan: 1. Power down the server. 2. Disconnect the power cord(s). 3. Unlock the server if necessary and remove the top cover as described in the section "System cover". 4. Disconnect the system fan cable from - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 95
Figure 88 Removing the System Fan To reinstall the system fan: 1. Put the system fan cable through the system fan cage. 2. Hold the system fan and press the system fan into the system fan bracket. 3. Connect the system fan cable to its corresponding board connector. Figure 89 Reinstalling the System - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 96
, switch, buttons, and LED indicators located on the front panel, rear panel, system board and hard drives of the HP ProLiant DL160se G6 server. Connectors and components Front panel components Figure 90 Front Panel Components / 2 3.5" HDD Hot-plug Model Item 1 2 3 4 5 6 7 8 9 10 11 Description - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 97
Item Description 12 NIC 2 activity LED 13 Hard disk drive (HDD) bays Figure 91 Front Panel Components / 4 3.5" HDD Hot-plug Model Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Thumbscrews for rack mounting Drive online/error LED Drive activity LED Optical disc drive (optional) Serial number - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 98
Figure 92 Front Panel Components / 4 3.5" HDD Non-hot-plug Model Item 1 2 3 4 5 6 7 8 9 10 11 Description Thumbscrews for rack mounting Optical disc drive (optional) Serial number pull tab Front panel USB 2.0 port 0/1 Front UID LED/switch System health LED NIC 1 activity LED Power LED/switch Hard - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 99
Figure 93 Front Panel Components / 8 2.5" HDD Model Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Thumbscrews for rack mounting Drive online/error LED Drive activity LED Serial number pull tab Optical disc drive Front panel USB 2.0 port 0/1 Front UID LED/switch System health LED NIC 1 activity - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 100
Rear panel components Figure 94 Rear Panel Components / Hot-plug Power Supply Model (Optional) Item 1 2 3 4 5 6 7 8 9 10 11 12 Description Power supply cable socket Serial port VGA port GbE LAN port for NIC 2 Dedicated management port (optional) Low-profile PCI expansion card slot cover Full- - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 101
Figure 95 Rear Panel Components / Non-hot-plug Power Supply Model Item 1 2 3 4 5 6 7 8 9 10 11 12 Description Power supply cable socket Serial port VGA port GbE LAN port for NIC 2 Dedicated management port (optional) Low-profile PCI expansion card slot cover Full-height/full-length PCI expansion - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 102
Figure 96 System Board Components Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Designator Description J17 PCIe slot J11 Dedicated management port connector J18 PCIe slot J21 DIMM slot 6C for processor 2 J26 DIMM slot 1D for processor 2 CPU2 Processor 2 J48 DIMM slot 6C for - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 103
B1 3 V CMOS battery (CR2032) J76 Backplane power control connector J56 LCD connector (optional) J53 Front panel USB 2.0 port 0/1 J42 Front panel header J29 TPM Connector J27 System maintenance jumper SATA SATA connectors J31 PCIe slot Jumpers The system board contains a system - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 104
panel • Optical disk drive • Hard drive • Rear panel • System board These LED indicators aid in problem diagnosis by indicating the status of system components and operations of the server. Front panel LED indicators The front panel LED indicators allow constant monitoring of basic system functions - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 105
Table 16 Front Panel LED Indicator Status Item LED indicator 4 NIC 2 activity LED 5 Hard drive activity LED 6 Power LED/switch Status Flashing green Off Steady green Flashing green Off Flashing green Off Steady green Steady amber Off Description Linked and activity on the network. No - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 106
Flashing green LED indicator Off Description Ongoing drive activity No drive activity Hard Drive LED indicators The status of hard drives installed in the server is indicated by the online LED indicator located on the HDD. Figure 99 Hard Drive LED Indicator Table 18 Hard Drive LED Indicator - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 107
Rear panel LED indicators The LAN port on the rear panel has two LED indicators that allow monitoring of network activity. Figure 100 LAN LED Indicators Location Table 19 LAN LED Indicator Status Item 1 2 3 4 Component NIC activity LED indicator Status Flashing green Off NIC link LED indicator - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 108
System board LED indicator The system board contains one LED indicator for use during troubleshooting operations. Figure 101 System Board LED Indicator Table 20 BMC activity LED Indicator Status Item Component 1 BMC activity LED indicator Status Description Steady green BMC - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 109
BIOS, SAS and SATA setup utilities. BIOS software The server uses BIOS to boot up the system. BIOS software is a ROM-based firmware that allows reliability, manageability, and connectivity for server boot to various operating systems. BIOS Setup Utility The HP server BIOS Setup Utility is used to - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 110
Navigating through the Setup Utility Use the keys listed in the legend bar on the right of the Setup screen to navigate through the various menu and submenu screens of the Setup Utility. Table 21 lists these legend keys and their respective functions. Table 21 Setup Utility Navigation Keys Key - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 111
Product Name: Proliant DL160se G6 ProLiant BIOS: Build Date: O20 03/05/2009 ROM ID 12DIM102 User [ENTER], [TAB] or [SHIFT-TAB] to select a field. Use [+] or [-] to configure system time. Processor Intel(R) Xeon(R) CPU Speed: Count: X5570 @ 2.93GHz 2933MHz 1 System Memory ←→ Select Screen - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 112
Copyright 1985-2006, American Megatrends, Inc. WARNING: Incorrect settings may cause the server to malfunction. To correct the settings, press the F9 key to restore the -Configure the IPMI settings. • BIOS Serial Console Configuration-Configure the BIOS Serial Console settings. • Trusted Computing - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 113
Figure 104 IPMI Submenu of the BIOS Setup Utility ROM-based Setup Utility IPMI 2.0 Configuration Status of BMC BMC Firmware Revision BMC/IPMI FW Date: BMC SDR Version: Working 04.00 Jan/09/2009 2.17.0.43 >Set LAN Configuration >SEL Configuration >Hardware Health Information > - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 114
if detect HDD installed. • USB Device Boot Priority- Configure priority settings for USB devices. Users can configure the BIOS to avoid attempting to boot non-bootable USB devices that are left plugged into the server during POST. The options are High (default) and Low. • Restore on AC Power Loss - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 115
Security menu Figure 106 Security Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Boot Exit Security Settings Admin Password: User Password: Not Installed Not Installed Install or Change the Password. Change Admin Password Boot Sector Virus Protection: [Disabled - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 116
this menu to save changes or discard changes. When you save and exit, the server reboots. • Save Changes and Exit-Save the changes you have made and exit the BIOS Setup Utility. • Discard Changes and Exit-Exit the BIOS Setup Utility without saving the changes you have made. • Discard Changes-Discard - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 117
the operating system must be bootstrapped to the memory. This is referred to as Power-On Self-Test or POST. POST is a series of diagnostic tests that checks firmware and hardware components on the system to ensure that the server is properly functioning. This diagnostic function automatically runs - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 118
number code that matches ODM system specific error documentation and may be a hexadecimal or decimal value. All Error messages describe the problems as shown below: Table 22 Internal User Area Of BMC FRU Corrupted Controller Update 'boot block' Firmware Corrupted Controller Operational Firmware - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 119
PIC or Non-MPS mode. POST related troubleshooting Perform the following procedures when POST fails to power outlet to the server should be connected and works correctly. • The server and monitor are both installed on top of the processor. • All memory modules are properly installed. • If you have - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 120
the correct tool for setting the Serial Number/Asset Tag text on this server after a system board replacement has occurred. Once the Serial Number/Asset Tag text has been entered via SETSYS, populating the SMBIOS data, the system BIOS will automatically write this info into the BMC IPMI FRU data on - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 121
for the HP ProLiant DL160se G6 server. Specifications include: System unit Table 23 Hardware Specifications Item Processor socket Processor Chipset Hardware monitoring device Gigabit ethernet controller Onboard storage controller ODD & Floppy interface Embedded video controller I/O subsystem Memory - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 122
Table 23 Hardware Specifications Item Status LED indicators Front panel Components System Health LED NIC 1/2 activity LED Power Switch/LED Hard drive activity supply 460 W hot-plug, power supply 750 W hot-plug, power supply Six system fans, one is optional Physical and operating specifications 122 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 123
Table 24 Physical Dimensions Item System board platform System board dimension Server dimensions (H x W x D) Rack Server weight Table 25 Environmental Specifications Item Temperature: Operating Non-operating Storage Wet-bulb temperature Relative humidity: Operating Non-operating Storage Altitude: - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 124
+50°C -40°C to +85°C 5% to 95% relative humidity, non-condensing 5% to 95% relative humidity, non-condensing Table 27 Power Supply Specifications / 500 W Non-hot-plug Item Dimensions (H x W x D) Weight (approximate) Input requirements: Rated input voltage Normal line voltage Line frequency Rated - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 125
+50°C -40°C to +85°C 5% to 95% relative humidity, non-condensing 5% to 95% relative humidity, non-condensing Table 28 Power Supply Specifications / 750 W Hot-plug Item Dimensions (H x W x D) Weight (approximate) Input requirements: Rated input voltage Normal line voltage Line frequency Rated input - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 126
diagnostic tools and setup utilities BIOS Setup Utility, 109 BIOS software, 109 BIOS update, 117 POST, 117 electric shock symbol, 35 warning, 35 environmental specifications, 123 exploded view Mechanical Components Spare Parts List memory, 68 optical disk drive, 45 PCI expansion card, 72 Index 126 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 127
specifications I/O ports, 121 LAN controller, 121 memory, 121 processor socket, 121 processor support, 121 status LED indicators, 122 thermal solution, 122 Hardware Specifications 73 PCIe riser card installing, 77 removing, 75 PCIe/PCI-X riser cards installing, 75 physical dimensions, 123 server, 123 - HP ProLiant DL160se | HP ProLiant DL160se G6 Server Maintenance and Service Guid - Page 128
spare part number, 23, 25, 27, 29 server dimensions rack, 123 server warnings and cautions, 35 Setup Utility menu bar advanced menu, 112 boot menu, 114 exit menu, 116 security menu, 115 specifications physical and operating, 121 storage controller, 121 symbols on equipment, 35 system battery
HP ProLiant DL160se G6 Server
Maintenance and Service Guide
Part number 516739-003
Third edition February 2010