Homelite HG3500 User Manual - Page 8

Portability Kit Installation - generator parts

Page 8 highlights

PORTABILITY KIT INSTALLATION TOOLS REQUIRED: 7/16", 1/2" and 9/16" sockets and ratchets, block(s) of wood (minimum of 6" tall). Refer to the parts list and drawing on pages 36-38. WHEEL INSTALLATION  Block up end of generator opposite the fuel tank cap to install wheel kit.  Insert wheel spacer (item 43) into the center of the wheel (item 35).  Slide 3/8 x 4.25" bolt (item 41) and 3/8 washer (item 38) through the wheel (item 35), then through the wheel bracket on the carrier, with the offset side of the wheel hub against the wheel bracket.  Thread 3/8 nyloc nut (item 42) onto the bolt and tighten to securely clamp the wheel assembly to the carrier.  Repeat above instructions for the remaining wheel. FOOT INSTALLATION  Assemble the rubber feet (item 37) to the foot bracket (item 50) using a 1/4-20 x 1.5" bolt (item 48). Thread a 1/4 washer (item 49) and a 1/4 nyloc nut (item 13) to the bolt to secure the assembly. Caution: Do not over tighten so that the foot material collapses.  Blocking up the alternator side of the generator, place the foot bracket under the carrier channel. Thread a 5/16-18 x 1" bolt (item 36) through the mounting holes and thread a 5/16 flange nut (item 15) to the bolt to secure the foot bracket to the carrier. LOCKING HANDLE  Attach the lanyard (item 39) to the release pin (item 44) and carrier as shown in the illustra- 1 2 tion.  To lock the handle (item 31) in the extended position, align the holes in the handle bracket with the holes in the carrier bracket and insert the release pin (item 44).  Insert caps (item 45) into ends of handle (item 31). 

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TOOLS REQUIRED:
7/16", 1/2" and 9/16" sockets and ratchets, block(s) of wood (minimum of 6" tall).
Refer to the parts list and drawing on pages 36-38.
WHEEL INSTALLATION
Block up end of generator opposite the fuel tank cap to install wheel kit.
Insert wheel spacer
(item 43)
into the center of the wheel
(item 35)
.
Slide 3/8 x 4.25" bolt
(item 41)
and 3/8 washer
(item 38)
through the wheel
(item 35)
, then through the wheel bracket on the
carrier, with the offset side of the wheel hub against the wheel bracket.
Thread 3/8 nyloc nut
(item 42)
onto the bolt and tighten to securely clamp the wheel assembly to the carrier.
Repeat above instructions for the remaining wheel.
FOOT INSTALLATION
Assemble the rubber feet
(item 37)
to the foot bracket
(item 50)
using a 1/4-20 x 1.5" bolt
(item 48)
. Thread a 1/4 washer
(item
49)
and a 1/4 nyloc nut
(item 13)
to the bolt to secure the assembly.
Caution: Do not over tighten so that the foot material
collapses.
Blocking up the alternator side of the generator, place the foot bracket under the carrier channel. Thread a 5/16-18 x 1" bolt
(item
36)
through the mounting holes and thread a 5/16 flange nut
(item 15)
to the bolt to secure the foot bracket to the carrier.
LOCKING HANDLE
Attach the lanyard
(item 39)
to the release pin
(item 44)
and carrier as shown in the illustra-
tion.
To lock the handle
(item 31)
in the extended
position, align the holes in the handle bracket
with the holes in the carrier bracket and insert
the release pin
(item 44)
.
Insert caps
(item 45)
into ends of handle
(item
31)
.
PORTABILITY KIT INSTALLATION
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