Husqvarna RZ5424 Kohler Owners Manual

Husqvarna RZ5424 Kohler Manual

Husqvarna RZ5424 Kohler manual content summary:

  • Husqvarna RZ5424 Kohler | Owners Manual - Page 1
    Operator Manual RZ4219 / 965881101 RZ4620 / 965881201 RZ5424 / 965881301 RZ5422 / 965881401 RZ4619 / 965921501 Please read the operator's manual carefully and make sure you understand the instructions before using the machine. English
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 2
    In order to implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 3
    the Engine 32 Manual Transport 33 Maintenance 34 Maintenance Schedule 34 Battery 36 Ignition System 37 Safety System 37 Engine Cooling Air Intake 38 Throttle Cable 38 Choke Cable 38 Air Filter 39 Kohler Engine - 20 HP 39 Kohler Engine - 24 HP 40 Briggs & Stratton Engine - 19 HP 41
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 4
    The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance. WARNING! Engine
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    service. General In this operator's manual, left and right, backward and forward are used in relation to the machine's normal driving direction. Continuous dedication to improve our products require that specifications and design are subject to change accordance with these instructions and common
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 6
    in the Service Journal in this operator's manual. When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Operator's Manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 7
    risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. TECHNICAL DATA and on the decals. Only machines for European market Husqvarna-7
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 8
    symbols and decals Read Operator's Manual Shut off engine and remove key before performing any maintenance or exposure to and toes thrown objects Do not open or remove safety shields while engine is running Careful backing up, watch for other people Careful going forward, watch
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    INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. General Operation • Read, understand, and follow all instructions on the machine and in the manual , set parking brake, stop engine, and remove keys before dismounting. • Disengage blades when not mowing. Shut off engine and wait for all parts
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    Anyone who operates this machine must first read and understand this Operation Manual. Local laws may regulate the age of the user. • Keep hot exhaust or engine parts and burn. Do not allow the mower deck to plow leaves or other debris, causing buildup to occur. • Clean any oil or fuel spillage
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    slowly straight down the slope. • Keep movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause machine to roll over. • Use extra care while operating machine with slopes greater than 10 degrees. And do not drive across any slopes. Husqvarna-11
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    may block your view of a child. Be extra cautious when driving on slopes 8011-509 Never allow children to operate the machine 8011-517 12-Husqvarna Keep children away from work area 8011-518
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    spilled on clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. • Do not start the engine near spilled fuel . • Never use gasoline as a cleaning agent. • If leaks arise in fuel system, engine must not be started until problem
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    debris buildup. Clean oil or fuel spillage and servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction change the settings of governors and avoid running the engine with overly high engine speeds. If you run the engine Husqvarna
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    change the settings of governors and avoid running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components. • Sparking can occur when working with the battery and the heavy cables of the starter . Adjust and service as necessary. Husqvarna-15
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 16
    the parking brake's functionality regularly. Adjust and service as necessary. • The mulch blades should underside of deck, avoid spraying engine and electrical components with water. Transport clean deck 8011-514 WARNING! Escaping hydraulic oil under pressure can have sufficient force to Husqvarna
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 17
    CONTROLS This operator's manual describes the Husqvarna Zero Turn Rider. The rider is fitted with either a Kohler or Briggs & Stratton four-stroke overhead valve engine developing 19-24 horse power*. Transmission from the engine is made via a belt-driven hydraulic pumps. Using the left and right
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 18
    adjusted. Steering controls 8058-022 WARNING! The machine can turn very rapidly if one steering control is moved much further forward than the other. 1 18-Husqvarna 2 3 4 1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse Motion control lever, right side 8011-7912a
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    activate the brake-push forward to release it. Parking brake released Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, SLOW UP BLADES ON DOWN BLADES OFF Blade switch 8052-001 Husqvarna-19
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    ON DOWN BLADES OFF Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture. For cold starts the control should be pulled out. Ignition switch FAST Primary fuse 7.5 Amp Mower deck coupling 8052-001 8052-001 20-Husqvarna Fuses 8011-420
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    instructions before refueling. The machine has one fuel tank, just behind the seat. The tank capacity is 3 gallons (11.4 liters). Regularly check the gas cap gasket for damage and keep the cap properly tightened. The engine system of an engine while in storage. To avoid engine problems, the fuel
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    ) in ½" (13mm) increments. The heights are measured from the ground up to the blade tip with the engine not running. IMPORTANT INFORMATION In order to obtain an even cutting height, it is important that the air pressure in all tires is 15 psi / 103 kPa / 1 bar. The mower deck's lifting lever 8011
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    . It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour manually reset. FAST CHOKE SLOW UP BLADES ON DOWN BLADES OFF 8058-023 Hour meter Tracking Knob If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air Husqvarna-23
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 24
    operation Read "Safety Instructions" section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 25
    Starting • Read the sections Safety Instructions and Controls before starting the machine. on. • Both steering controls must be in the locked (outer) neutral position. Starting the Engine • Sit on the seat. • Raise the mower deck by pushing the release button on the switch 8052-001 Husqvarna-25
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 26
    (outer) neutral position. Move the throttle to the middle position. Place controls in neutral position 8061-020 If the engine is cold, the choke control should be pulled up. 26-Husqvarna FAST CHOKE SLOW UP BLADES ON DOWN BLADES OFF Set the throttle FAST CHOKE SLOW UP BLADES ON DOWN
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 27
    starter for more than 5 seconds each time. If the engine does not start, wait approximately 10 seconds before retrying. Turn to the start position When the engine The engine exhaust desired engine speed with the throttle. Allow the engine to too weak to start the engine, it should be recharged. (
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    BLACK cable first from chassis and then from the fully charged battery. • Remove RED cable last from both batteries. Jumper cable connection 8011-642 28-Husqvarna
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    attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 2. Move the steering controls to the neutral position (N). Parking brake released 3. Set retaining pin into adjustment lever. 8058-020 8058-024 Mower deck lifting lever 8058-019 Husqvarna-29
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 30
    Instructions". WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes. • The slowest speed possible should be used before starting up or down hills. • Avoid stopping or changing . 8052-001 8061-020 30-Husqvarna Parking brake released 8058-020
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    position. Make sure the mower is cooled and the engine is off. • Use compressed air to clean top surface of the deck. Avoid flooding water on top surface, engine and electrical components. • When the mulching kit is up and down, never side to side. Avoid sudden directional changes. Husqvarna-31
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 32
    attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. • Disengage the will cause the battery to be discharged. 32-Husqvarna Place controls in neutral position to stop 8061-020
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    Manual Transport When pushing or pulling the mower, engage the EZT (Integrated Zeroturn Transaxle) bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rear engine WARNING! Make no adjustments without: • the engine stopped, • the ignition key removed, • the parking
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 34
    4) Performed by authorized service workshop. ● = Described in this manual ♦ = Not described in this manual Maintenance Check the parking brake Check the engine's oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the
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    least in hours once each year 25 50 100 300 Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace the air filter (paper filter) 2) Check the caster wheels (every
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 36
    and does not need servicing. However, periodic charging of boot cover. 11. Lower seat 36-Husqvarna STANDARD BATTERY STATE OF CHARGE APPROXIMATE BATTERY CHARGING 25% 65 min. 115 min. 145 min. 280 min. 11.8V 0% 85 min. 150 min. 195 min. 370 min. *Charging time depends on battery capacity
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    daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again. If the machine starts when one of these conditions be moved into the neutral position, otherwise the engine will stop. Husqvarna-37
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 38
    cooling air intake Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle. If doubts arise, contact the service workshop and tighten the clamping screw. 38-Husqvarna Adjusting the choke cable 8061-014 8011-605 8011-605
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    the air filter regularly (see the heading Maintenance Schedule for the proper service interval). WARNING! The engine and the exhaust system become very hot during operation. Risk for burns if touched. Allow engine and exhaust system to cool at least two (2) minutes. Kohler Engine - 20 HP The
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 40
    MAINTENANCE Kohler Engine - 24 HP These engines are equipped with a replaceable, high density paper air cleaner element. Some engines are also equipped with an oiled, foam precleaner surrounding the paper element. Check the air cleaner daily or before starting the engine. Check for a buildup of
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 41
    surfaces are bent or damaged. If the element can be reused, tap it against a solid surface to remove dust. IMPORTANT INFORMATION Do not use compressed air to clean the air filter. Filter should be assembled dry and not be oiled. Remove air filter element 8009-406 8009-409 Husqvarna-41
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 42
    the engine causing premature wear and failure. 6. Align the tabs on the cover with the slots in the housing and replace air filter cover. Remove precleaner 8009-408 7. Pull the handle outwards. Secure the handle in the air filter cover and press inwards to close. Align the tabs 42-Husqvarna
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    not use compressed air to clean the air filter. Do not wash the paper filter. Do not oil the paper filter. 7. Mount the filter in the air filter housing. 8. Replace the cover over the air filter housing and secure with screws. Remove filter IMPORTANT INFORMATION Operating the engine with loose or
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    Air Filter Regularly check that the fuel pump's air filter is free from dirt. Remove the screws and open the pump, no hoses need be removed. The filter can be cleaned with a brush if necessary. Replace the filter on the console. Fuel filter Fuel pump air filter 8011-468 8009-147 44-Husqvarna
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    brake. Perform a standstill test and check that there is sufficient braking action. To adjust the parking brake, contact the Husqvarna service workshop. IMPORTANT INFORMATION The machine must be absolutely standing still when applying the parking brake. WARNING! Faulty adjustment will result
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    on the top of the deck. 1. Wrap the deck belt around the electric clutch pulley that is located on the engine shaft. 1 2 2. Route the belt forward and up onto the deck. 3. Place belt around spring loaded idler 1. Clutch pulley 2. Deck belt Belt routing, 54" deck belt 8011-764 46-Husqvarna
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    authorized service workshop. Damaged blades should be replaced when hitting obstacles that result in a breakdown. Let the service workshop Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Husqvarna bolt if required. Do not use lower grade hardware than specified. 2
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    the front blade tip is not positioned 1/8" to ½" higher in the rear, follow the front adjustment instructions that follow. 5. With a 5/8 or adjustable wrench, turn the nuts on the front suspension linkage. grass or conditions being mowed. Deck front adjustment nuts 48-Husqvarna 8058-030 8058-031
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    102 mm) grass • Lower position 4" to 6" (102 to 128 mm) grass. The rollers should be approximately ¼" (6.5 mm) from ground. Do not adjust the rollers to support the deck. Anti-scalp rollers IMPORTANT INFORMATION The anti-scalp rollers must not be used for gauge wheels or the roller and deck may be
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 50
    on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularly washer or steam cleaner. Avoid spraying engine and electrical components with water Do not rotate freely take the unit to your dealer for service. Foam filled tires or solid tires will void the -Husqvarna
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    Oil change Filter change 6 Lubricate with oil can Level check 8050-832 General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil other petroleum products must not be used to clean belts. Husqvarna-51
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 52
    the cable and hang it vertically. Lubricate it with light engine oil until the oil begins to escape from the bottom. Tip: Fill a small plastic bag with oil and tape it so that it seals against the sheath strokes. Use only good quality bearing grease. 8011-731 52-Husqvarna Deck spindle 8011-732
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 53
    Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location. Avoid skin contact; wash with soap and water in case of spills. Changing the oil filter 8061-025 8011-734 Husqvarna-53
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 54
    the Technical Data section for oil amounts. Changing Engine Oil The engine oil should be changed for the first time after 5-8 hours of operation. Thereafter, it should be changed every 50 hours. The oil drain valve is located on the left side of the unit, below the oil filter. • Place the machine on
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 55
    TROUBLESHOOTING Problem Engine will not start Starter does not turn the engine over Engine runs rough Engine seems weak Machine vibrates Cause • Blade switch is engaged. • Steering controls are not locked in the neutral position • Parking brake is not activated • Battery is
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 56
    TROUBLESHOOTING Problem Engine overheats Battery not charging The machine moves slowly, unevenly, or not at all Mower deck not engaging Transaxle leaks oil Uneven mowing results Cause • Clogged air intake or cooling fins • Engine overloaded • Poor ventilation around engine • Defective engine speed
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 57
    Change the engine oil; dispose of properly. 4. Empty the fuel tanks or add a fuel stabilizer. Start the engine Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Always use genuine Husqvarna spare parts. An annual check-up at an authorized service
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 58
    MOTION CONTROL LEVER YEL LEFT MOTION CONTROL LEVER YEL BRN BRN BRN BLU BRN SEAT SW. BRAKE SW. WHT YEL BRN BLU YEL TO GRN ENGINE PIGTAIL GRY PUR WHT BLK WHT GRN RED/BLK RED/BLK 20 AMP POSITION 2 - RUN1 YEL/RED RED POSITION 3 - RUN2 BRN PUR PUR PUR BLK
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 59
    Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 60
    Accessory Standard Electromagnetic clutch Stamped 2.8 acres/h / 11290 m2/h 525 lbs / 238 kg 75" / 191cm 40" 102cm 41.8" / 106cm 48" / 122 cm 56" / 142 cm 60-Husqvarna
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    tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes Front caster tires, smooth tread Rear tires, turf pneumatic Tire pressure RZ5424 / 965881301 Kohler Courage 24 hp* Pressure with oil filter
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 62
    Weight Base Machine Length Base Machine Height Base Machine Width Overall Width, Chute Up Overall Width, Chute Down TECHNICAL DATA RZ5424 / 965881301 54" / 137cm 1.5 - 4" / 3.8 - 10.2 cm 0 2 18¼" / 46.4 cm No kg 75" / 191 cm 40" / 102 cm 43¾" / 112 cm 57" / 145 cm 67½" / 171 cm 62-Husqvarna
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 63
    Manufacturer Type Power Lubrication Oil capacity excluding filter Oil capacity including filter Engine oil (See viscosity diagram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter Transmission Transmission Speed and direction controls Speed forward Speed reverse Brakes
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 64
    Standard Electromagnetic clutch Stamped 2.8 acres/h / 11290 m2/h 525 lbs / 238 kg 75" / 191cm 40" 102cm 41¾" / 106 cm 48" / 122 cm 56" / 142 cm 64-Husqvarna
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 65
    system Engine crankshaft bolt Deck pulley bolts Lug nuts Blade bolt Torque Specifications 50 ft/lb (67 Nm) Standard ¼" fasteners 150 ft/lb (203 Nm) Standard 5/16" fasteners 75 ft/lb (100 Nm) Standard 3/8" fasteners 90 ft/lb (122 Nm) Standard 7/16" fasteners 9 ft/lb (12 Nm) 18 ft/lb (25 Nm
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 66
    can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents. CE requirements The Declaration of Conformity is included in the literature packet. 66-Husqvarna When this product is worn out and no longer used, it should be
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 67
    , clutches, clutch drums, filters (fuel line, fuel filters, air filters, oil filters), sprockets, guide bars, lubricants, rewind springs, spark plugs; (2) Natural discoloration of material due to ultraviolet light; (3) Engine and drive systems not manufactured by Husqvarna; these items are covered
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 68
    Action Delivery Service 1. Charge the battery. 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 3. Mount the steering controls in the normal position. 4. Connect the contact box to the cable for the seat's safety switch. 5. Check that the right amount of oil is in the engine. 6. Adjust
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 69
    SERVICE JOURNAL Action After the First 5-8 Hours 1. Change engine oil. Date, mtr reading, stamp, sign □ Husqvarna-69
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 70
    JOURNAL Action 25-Hour Service 1. Check the engine air filter. 2. Sharpen/Replace mower blades if required. 3. Check the tire pressures. 4. Check battery with cables. 5. Lubricate according to lubrication chart. 6. Check/clean the engine's cooling air intake. 7. Clean the air cleaner's prefilter
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 71
    Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Lubricate according to lubrication chart. 5. Check/adjust the parking brake. 6. Change hydraulic pump oil and filter
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 72
    Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plugs. 5. Replace the fuel filter. 6. Check V-belts. 7. Check tighten caster wheel axle bolts (every 200 hours). 8. Change the air filter's paper cartridge. 9. Change
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 73
    -hour service. 2. Perform the 50-hour service. 3. Perform the 100-hour service. 4. Check/adjust the mower deck. 5. Clean the combustion chamber and grind the valve seats. 6. Check the engine valve clearance. 7. Replace the air cleaner's prefilter (foam). Date, mtr reading, stamp, sign Husqvarna
  • Husqvarna RZ5424 Kohler | Owners Manual - Page 74
    SERVICE JOURNAL Action At Least Once Each Year 1. Clean the engine's cooling air intake (25 hours). 2. Replace the air cleaner's pre-filter (foam) (300 hours). 3. Replace the air filter's paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the engine oil filter (100 hours). 6. Check/
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Operator Manual
RZ4219 / 965881101
RZ4620 / 965881201
RZ5424 / 965881301
RZ5422 / 965881401
RZ4619 / 965921501
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
English