Poulan 1600 User Manual - Page 15

Line Replacement/Repair

Page 15 highlights

e. Makesuretheline saver is in placeand installed correctly, then insert the end of the line in the line saver as shown in Figure 18. Place spool in housing. Pressspool down. Turn and lock spool under lugs on drive gear. f. Replace the tap button; press lock tab and install the lock ring. Tum thelock ring clocicwise Pisik and fasten under all four catches on the housing. Figures 18 & 19. g. Check to be sure the lock ring is properly installed by attempting to turn the ring counterclockwise rim and pulling on it. Reinstall properly if the lock ring comes off. Figure 19. A WARNING The lock ring must be fastened under all four catches on housing. If installed incorrectly, the lock ring can fly off. h. Pull on theline to change the spool from the locked position to the operating position. Figure 20. i. Obtain correct line length by pressing tap button and pulling on the 1ine again. NOTE: Each time the tap button is pressed, approximately 2 inches of line can be pulled from the trimmer head. Figure 20. 2. Spool Replacement a. Replace the spool when the square corners of the lugs are rounded off, reduced in size, orbroken off. Figure21. b. To replace thespool, follow "Installing Spool w/Line:" 3. Line Replacement/Repair a. To replace the line on existing spool: (.)Follow "Installing Spool w/Line," steps "a-d:' and remove any line remaining on the spool. 2 -)Use a 40 foot length of WEED EATER® .080" diameter trimmer line. 3.)Insert 1/16 to 1/8 inch of the end of the line through the hole in the inner rim of the spool. Allow no more than 1/8 inch of line to extend beyond the rim to avoid interference with the drive gear. 4.)Wrapthe lineevenlyontospool in a clockwisedirection as shown by arrow on spool. Figure 22. NOTE: Wrap line firmly and evenly for proper line feed. 5.)Follow "Installing Spool w/Line:' steps b. If the line breaks off or backs up in the Trimmer Head, follow "Installing Spool w/Line; steps "a-d:' Pullslackin line until thelineistightly wound onspool, leaving4-6inches ofextended line. Continuewith steps "e-i' TURN LOCK RISC CLOCKWISE TO INSTALL fin Figure 19 -s-r. APPROXIMATELY 2 INCHES OF LINE CAN BE PULLED FROM THE TRIMMER HEAD EACH TIME THE TAP BUTTON V ---- IS PRESSED. TAP BUTTON Figure 20 0 LUG NORMAL SPOOL Figure 21 LUG WORN SPOOL WRAP LINE ON SPOOL AS SHOWN BY ARROW 1/8" Figure 22 15

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e.
Make
sure
the
line
saver
is
in
place
and
installed
correctly,
then
insert
the
end
of
the
line
in
the
line
saver
as
shown
in
Figure
18.
Place
spool
in
housing.
Press
spool
down.
Turn
and
lock
spool
under
lugs
on
drive
gear.
f.
Replace
the
tap
button;
press
lock
tab
and
install
the
lock
ring.
Tum
thelock
ring
clocicwise
Pisik
and
fasten
under
all
four
catches
on
the
housing.
Figures
18
&
19.
g.
Check
to
be
sure
the
lock
ring
is
properly
installed
by
attempting
to
turn
the
ring
counterclockwise
rim
and
pulling
on
it.
Reinstall
properly
if
the
lock
ring
comes
off.
Figure
19.
A
WARNING
The
lock
ring
must
be
fastened
under
all
four
catches
on
housing.
If
installed
incorrectly,
the
lock
ring
can
fl
y
off.
h.
Pull
on
theline
to
change
the
spool
from
the
locked
posi-
tion
to
the
operating
position.
Figure
20.
i.
Obtain
correct
line
length
by
pressing
tap
button
and
pull-
ing
on
the
1
ine
again.
NOTE:
Each
time
the
tap
button
is
pressed,
approx-
imately
2
inches
of
line
can
be
pulled
from
the
trimmer
head.
Figure
20.
2.
Spool
Replacement
a.
Replace
the
spool
when
the
square
corners
of
the
lugs
are
rounded
off,
reduced
in
size,
orbroken
off.
Figure
21.
b.
To
replace
the
spool,
follow
"Installing
Spool
w/Line:"
3. Line Replacement/Repair
a.
To
replace
the
line
on
existing
spool:
(.)Follow
"Installing
Spool
w/Line,"
steps
"a
-d:'
and
remove
any
line
remaining
on
the
spool.
2
-)Use
a
40
foot
length
of
WEED
EATERĀ®
.080"
diameter
trimmer
line.
3.)Insert
1/16
to
1/8
inch
of
the
end
of
the
line
through
the
hole
in
the
inner
rim
of
the
spool.
Allow
no
more
than
1/8
inch
of
line
to
extend
beyond
the
rim
to
avoid
interference
with
the
drive
gear.
4.)Wrap
the
line
evenly
onto
spool
in
a
clockwise
di
rec-
tion
as
shown
by
arrow
on
spool.
Figure
22.
NOTE:
Wrap
line
firmly
and
evenly
for
proper
line
feed.
5.)Follow
"Installing
Spool
w/Line:'
steps
b.
If the line breaks off or backs up in the Trimmer
Head,
follow
"Installing
Spool
w/Line;
steps
"a
-d:'
Pull
slack
in
line
until
the
line
is
tightly
wound
on
spool,
leaving
4-6
inches
of
extended
line.
Continue
with
steps
"e-i'
TURN
LOCK
RISC
CLOCKWISE
TO
INSTALL
fin
Figure
19
-
s-r.
APPROXIMATELY
2
INCHES
OF
LINE
CAN
BE
PULLED
FROM
THE
TRIMMER
HEAD
EACH
TIME
THE
TAP
BUTTON
V
---
-
IS
PRESSED.
TAP
BUTTON
Figure
20
LUG
NORMAL
SPOOL
0
LUG
WORN
SPOOL
Figure
21
1/8"
WRAP
LINE
ON
SPOOL
AS
SHOWN
BY
ARROW
Figure 22
15