Poulan 460ZX User Manual
Poulan 460ZX Manual
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- Poulan 460ZX | User Manual - Page 1
Operator Manual 460ZX / 966550201 540ZX / 966550301 Please read the operator's manual carefully and make sure you understand the instructions before using the machine. - Poulan 460ZX | User Manual - Page 2
altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the - Poulan 460ZX | User Manual - Page 3
Good Service 6 SYMBOLS AND DECALS 7 SAFETY 9 Safety Instructions Tips 31 Stopping the Engine 32 Manual Transport 33 MAINTENANCE 34 Maintenance Schedule 40 Anti-scalp Rollers 40 Adjusting the Mower Deck 41 Deck Leveling 41 Caster Wheels TROUBLE SHOOTING 45 Winter Storage 47 Service 47 - Poulan 460ZX | User Manual - Page 4
result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of - Poulan 460ZX | User Manual - Page 5
regulated by steering controls both contribute to the machine's performance. This manual is a valuable document. Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance, etc.) by all who operate this machine is important for - Poulan 460ZX | User Manual - Page 6
is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator's manual. When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This Operator - Poulan 460ZX | User Manual - Page 7
this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. Used in this publication to notify the - Poulan 460ZX | User Manual - Page 8
symbols and decals Read Operator's Manual Shut off engine and remove key before performing any maintenance or repair work Keep a safe distance from the machine Use on slopes no greater than - Poulan 460ZX | User Manual - Page 9
COULD RESULT IN SERIOUS INJURY OR DEATH. General Operation • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow - Poulan 460ZX | User Manual - Page 10
riding mower-related injuries. These operators should evaluate their ability to operate the riding mower Manual. Local laws may regulate the age of the user. • Keep machine free of grass, leaves or other debris buildup which can touch the hot exhaust or engine parts and burn. Do not allow the mower - Poulan 460ZX | User Manual - Page 11
a full visor when assembling or driving. • Always wear gloves when handling the blades. • Never wear loose clothing that can get caught in moving parts. • Use ear protectors to avoid damage to hearing. Slope Operation Slopes are a major factor related to loss of control and tip-over accidents, which - Poulan 460ZX | User Manual - Page 12
. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Never allow children to operate the machine. • Use extra - Poulan 460ZX | User Manual - Page 13
when the driver's floor plate or any protective plate for the mower deck's drive belt is removed. Safe Handling of Gasoline To cleaning agent. • If leaks arise in fuel system, engine must not be started until problem has been resolved. • Check the fuel level before each use and leave space for the - Poulan 460ZX | User Manual - Page 14
and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction labels, as necessary - Poulan 460ZX | User Manual - Page 15
originally provided or recommended by the manufacturer. Only use approved repair parts for the machine. • The blades are sharp and can cause when handling them. • Check the parking brake's functionality regularly. Adjust and service as necessary. • The mulch blades should only be used in familiar - Poulan 460ZX | User Manual - Page 16
the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over. WARNING! This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested, bush covered or grassy lands unless the - Poulan 460ZX | User Manual - Page 17
CONTROLS This operator's manual describes the PoulanPRO Zero Turn Rider. The rider is fitted with a Briggs & Stratton, four-stroke overhead valve engine. Transmission from the engine is made via - Poulan 460ZX | User Manual - Page 18
CONTROLS Motion Control Levers The machine's speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved - Poulan 460ZX | User Manual - Page 19
and park brake released. The tractor should never be pulled at more than 2 miles per hour (3.2 km/h) or for distances over ¼ mile (.402 km). Trailer the unit for distances over ¼ mile. Bypass Linkage Unlocking Transmission When pushing or pulling the mower, engage the EZT (Integrated Zeroturn - Poulan 460ZX | User Manual - Page 20
can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or carburetor cleaners in the fuel tank or - Poulan 460ZX | User Manual - Page 21
throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck. In order to increase or decrease the engine speed, the control is moved. Avoid idling the engine for long periods, as there is a risk - Poulan 460ZX | User Manual - Page 22
machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. Release the parking brake before moving the mower. Blade switch depressed. Parking Brake The parking brake is found on the left of the machine. Push the release button and pull the - Poulan 460ZX | User Manual - Page 23
. They are flat pin fuses of the same type used in automobiles. There are two fuses with ratings and functions: 20 Amp Primary fuse 7.5 Amp Mower deck coupling Fuses Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat. The valve is off - Poulan 460ZX | User Manual - Page 24
mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to attempting to move the mower right wheel. First time users should push mower (see Manual Transport in the Operation section) to an - Poulan 460ZX | User Manual - Page 25
Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • the locked (outer) neutral position. Starting the Engine • Sit on the seat. • Raise the mower deck by pushing the release button on the top of the lifting lever. Pull the lifting lever backward - Poulan 460ZX | User Manual - Page 26
operation Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. Place controls in neutral position 8058-077 Set the throttle If the engine is cold, pull the choke control knob up. NOTE: On models without a separate choke control, - Poulan 460ZX | User Manual - Page 27
operation Press in and turn the ignition key to the start position. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait approximately 10 seconds - Poulan 460ZX | User Manual - Page 28
cable to the NEGATIVE (-) terminal of the fully charged battery. 3. Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery, away from the fuel tank and battery. To remove cables, reverse order 1. Remove BLACK cable first from chassis and then from - Poulan 460ZX | User Manual - Page 29
retaining pin into selected cutting height and secure the opposite side with a cotter hairpin. Released parking brake WARNING! Ensure that no one is near mower when engaging blade switch. Make sure the work area is free from objects that could be thrown by the rotating blades. 4. Push the release - Poulan 460ZX | User Manual - Page 30
position. IMPORTANT INFORMATION Control levers return to neutral when released. This may cause the mower to suddenly stop. Set blade engagement and throttle control 8058-113 Operating On Hills Read the Safety Instructions Driving on Slopes in the Safety section. WARNING! Do not drive up or down - Poulan 460ZX | User Manual - Page 31
operating speed can be used without poor mowing results. • Avoid mowing wet lawns. The mowing result is poorer because the wheels sink into the soft lawn, clumps build, and the grass clippings fasten under the cowling. • Hose the mower deck underside with water after each use. When cleaning, the - Poulan 460ZX | User Manual - Page 32
symbol). Turn the ignition key to the stop position. 5. Move the steering controls outward. 6. Remove key. Always remove key when leaving the mower to prevent unauthorized use. IMPORTANT INFORMATION Leaving the ignition switch in any other position than "OFF" will cause the battery to be discharged - Poulan 460ZX | User Manual - Page 33
operation Manual Transport When pushing or pulling the mower, engage the EZT (Integrated Zeroturn Transaxle) bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rear engine guard. 1. - Poulan 460ZX | User Manual - Page 34
described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen - Poulan 460ZX | User Manual - Page 35
engine manufacturer's manual WARNING! Before performing any service or adjustment checklist: • Engage the parking brake. • Place the Blade-switch in the disengaged position. • Turn the ignition switch to "OFF" position and remove the key. • Make sure the blades and all moving parts have completely - Poulan 460ZX | User Manual - Page 36
MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the that secure the battery hold-down. 5. Carefully remove the battery from the mower. 6. Install new battery with terminals in the same position as the old battery - Poulan 460ZX | User Manual - Page 37
sure the engine stops when the parking brake is not engaged and the operator leaves the seated position. Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat. Steering controls locked in neutral Tire Pressures All four tires should have - Poulan 460ZX | User Manual - Page 38
that there is a braking action. To adjust the parking brake, contact the PoulanPRO service workshop. WARNING! Faulty adjustment can cause an accident. Released parking brake Deck Belt Check the cutter housing pulleys and off the mower. Belt Shields Removing deck belt 8058-080-1 8058-115 38 - Poulan 460ZX | User Manual - Page 39
2 Pump Belt Replacing EZT (E-Series Zeroturn Transaxle) belt Park the mower on a level surface. Engage the parking brake. EZT Belt Removal NOTE careful of the fan blades when servicing the belt. • Remove the deck belt (see Deck Belt Removal in this section of the manual). • Create slack in the belt - Poulan 460ZX | User Manual - Page 40
service workshop. Damaged blades should be replaced after hitting obstacles that result in a breakdown. A service 1 8058-082 IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. The anti-scalp rollers can be support the deck. 40 Anti-scalp rollers 8050-830 - Poulan 460ZX | User Manual - Page 41
slightly higher in the rear. NOTE: To insure accuracy of leveling procedure, mower deck drive belt must be installed prior to leveling deck. 1. Wear heavy does not measure 1/8" to ½" higher, follow the front adjustment instructions that follow. 5. With a 5/8 or adjustable wrench, turn the nuts on - Poulan 460ZX | User Manual - Page 42
If wheels do not rotate freely take the unit to your dealer for service. 2 Foam filled tires or solid tires will void the warranty. Small spacers Caster wheels Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine's life-span. Make it a habit - Poulan 460ZX | User Manual - Page 43
gun Oil change Filter change Lubricate with oil can Level check 8058-019 General For engine lubrication, see the engine manufacturer's Owners Manual. Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine - Poulan 460ZX | User Manual - Page 44
LUBRICATION Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Lubricate with a grease gun until the grease is forced out. Front Wheel Bearings Lubricate 3-4 strokes with a - Poulan 460ZX | User Manual - Page 45
TROUBLE SHOOTING Problem Engine will not start Starter does not turn the engine over Engine runs rough Engine seems weak Machine vibrates Cause • Blade switch is engaged. • Steering - Poulan 460ZX | User Manual - Page 46
TROUBLE SHOOTING Problem Engine overheats Battery not charging The machine moves slowly, unevenly, or not at all Mower deck not engaging Transaxle leaks oil Uneven mowing results Cause • Clogged air intake or cooling fins • Engine overloaded • Poor ventilation around engine • Defective engine - Poulan 460ZX | User Manual - Page 47
layer of oil on the underside of the mower deck to avoid corrosion. 2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may place and cover it for extra protection. Service When ordering spare parts, please specify the purchase year, model, type, and serial - Poulan 460ZX | User Manual - Page 48
SCHEMATIC 48 - Poulan 460ZX | User Manual - Page 49
TECHNICAL DATA Torque Specifications Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut Shank Size (Diameter in inches, fine or - Poulan 460ZX | User Manual - Page 50
and direction controls Speed forward Speed reverse Brakes Front caster tires, smooth tread Rear tires, turf pneumatic Tire pressure, front and rear 460ZX / 966550201 540ZX / 966550301 Briggs & Stratton ELS 19.5 hp* Pressure with oil filter 1.78 qt (1.68 liters) 2 qt (1.89 liters) SAE 10W30, 10W40 - Poulan 460ZX | User Manual - Page 51
Weight Base machine length Base machine width Base machine height Overall width, chute up Overall width, chute down TECHNICAL DATA 460ZX / 966550201 540ZX / 966550301 46" 1.5" - 4" / 2.5 cm - 10.6 cm 0 2 22¾ / 58 cm No Standard No Electric clutch Stamped 54" 1.5" - 4" / 2.5 cm - 10.6 cm - Poulan 460ZX | User Manual - Page 52
emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents. CE requirements If required, vibration data corresponding to Directive 2002/44/EC is given in - Poulan 460ZX | User Manual - Page 53
for the mower deck. Safety switch in the seat. Safety switch in the steering controls. Parking brake functionality. Driving forward. Driving backward. Engaging the blades. 12. Check engine high idle speed 13. Inform the customer about: Need and advantages of following the service schedule - Poulan 460ZX | User Manual - Page 54
Action Daily Service 1. Clean debris from mower. 2. Check engine oil level. 3. Check the tire pressures. 4. Check underside of deck. 5. Inspect deck pulleys. 6. Check/clean the engine's cooling air intake. 7. Check safety system. 8. - Poulan 460ZX | User Manual - Page 55
JOURNAL Action 100-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine - Poulan 460ZX | User Manual - Page 56
JOURNAL Action 300-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine - Poulan 460ZX | User Manual - Page 57
SERVICE JOURNAL Action At least once each year 1. Clean the engine's cooling air intake. 2. Replace the air cleaner's pre-filter (foam). 3. Replace the air filter's paper - Poulan 460ZX | User Manual - Page 58
Action SERVICE JOURNAL Date, mtr reading, stamp, sign 58 - Poulan 460ZX | User Manual - Page 59
- Poulan 460ZX | User Manual - Page 60
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Operator Manual
460ZX / 966550201
540ZX / 966550301
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.