2004 Chevrolet Astro Owner's Manual - Page 210

If you'll be pulling a trailer that, when loaded, will weigh more than 2,000 lbs. (900 kg.), be sure to use a properly mounted, weight-distributing hitch and sway control of the proper size. This equipment is very important for proper vehicle loading and good handling when you're driving. You should always use a sway control if your trailer will weigh more than these limits. You can ask a hitch dealer about sway controls. Will you have to make any holes in the body of your vehicle when you install a trailer hitch? If you're using the wiring provided with the factory-installed trailering package, you should not need to make any holes in the body of your vehicle. However, if you have an aftermarket hitch installed, you may need to make holes in the body. If you do, then be sure to seal the holes later when you remove the hitch. If you don't seal them, deadly carbon monoxide (CO) from your exhaust can get into your vehicle as well as dirt and water. See "Carbon Monoxide" under Engine Exhaust on page 2-26. the manufacturer's recommendation for attaching safety chains and do not attach them to the bumper. Always leave just enough slack so you can turn with your rig. Never allow safety chains to drag on the ground. Trailer Brakes If your trailer weighs more than 1,000 lbs (450 kg) loaded, then it needs its own brakes - and they must be adequate. Be sure to read and follow the instructions for the trailer brakes so you'll be able to install, adjust and maintain them properly. Your trailer brake system can tap into your vehicle's hydraulic brake system, except: • Don't tap into your vehicle's brake system if the trailer's brake system will use more than 0.02 cubic inch (0.3 cc) of fluid from your vehicle's master cylinder. If it does, both braking systems won't work well. You could even lose your brakes. • Will the trailer parts take 3,000 psi (20 650 kPa) of pressure? If not, the trailer brake system must not be used with your vehicle. Safety Chains You should always attach chains between your vehicle and your trailer. Cross the safety chains under the tongue of the trailer to help prevent the tongue from contacting the road if it becomes separated from the hitch. Instructions about safety chains may be provided by the hitch manufacturer or by the trailer manufacturer. Follow 4-40 • If everything checks out this far, then make the brake fluid tap at the port on the master cylinder that sends fluid to the rear brakes. But don't use copper tubing for this. If you do, it will bend and finally break off. Use steel brake tubing.