2011 Kawasaki KLX110 Owners Manual - Page 95

2011 Kawasaki KLX110 Manual

Page 95 highlights

94 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE NOTE żThis troubleshooting guide is not exhaustive and j does not give every possible cause for each problem listed. It is meant simply as a quick guide to assist you in troubleshooting for some of the more common difficulties. Starting failure or difficulties - Starter motor does not rotating: Engine stop switch not position Starter lockout switch (KLX110D model only) or gear position switch trouble Starter motor trouble Battery voltage low Starter relay not contacting or operating Starter button not contacting Starter system wiring shorted or open Engine stop switch trouble 10 A fuse blown Engine does not turn over: Valve seized Cylinder or piston seized Crankshaft seized Connecting rod small end seized Connecting rod big end seized Camshaft seized Transmission gear or bearing seized Kick shaft return spring broken Kick ratchet gear not engaging fuel in tank • No Fuel tap turned off • Fuel tank cap air vent obstructed • Fuel tap clogged • Fuel line clogged • Float valve clogged • level too high • Fuel Float valve worn or stuck open • Wrong technique (when the engine is • flooded,starting kick with the throttle fully closed by pulling the hot starter lever in.) stop switch turned off • Engine plug dirty, broken, or gap improperly ad• Spark justed Spark missing or weak: Engine flooded: Fuel does not flow: Starter motor rotating but engine does not turn over: Starter clutch trouble Starter idle gear trouble

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94
TROUBLESHOOTING GUIDE
j
TROUBLESHOOTING GUIDE
NOTE
°
This troubleshooting guide is not exhaustive and
does not give every possible cause for each prob-
lem listed. It is meant simply as a quick guide to
assist you in troubleshooting for some of the more
common difficulties.
Starting failure or difficulties -
Starter motor does not rotating:
Engine stop switch not
position
Starter lockout switch (KLX110D model only) or
gear position switch trouble
Starter motor trouble
Battery voltage low
Starter relay not contacting or operating
Starter button not contacting
Starter system wiring shorted or open
Engine stop switch trouble
10 A fuse blown
Starter motor rotating but engine does not turn
over:
Starter clutch trouble
Starter idle gear trouble
Engine does not turn over:
Valve seized
Cylinder or piston seized
Crankshaft seized
Connecting rod small end seized
Connecting rod big end seized
Camshaft seized
Transmission gear or bearing seized
Kick shaft return spring broken
Kick ratchet gear not engaging
Fuel does not flow:
No fuel in tank
Fuel tap turned off
Fuel tank cap air vent obstructed
Fuel tap clogged
Fuel line clogged
Float valve clogged
Engine flooded:
Fuel level too high
Float valve worn or stuck open
Wrong starting technique (when the engine is
flooded,
kick
with
the
throttle
fully
closed
by
pulling the hot starter lever in.)
Spark missing or weak:
Engine stop switch turned off
Spark plug dirty, broken, or gap improperly ad-
justed