1999 Polaris Sportsman 335 Owners Manual - Page 4

1999 Polaris Sportsman 335 Manual

Page 4 highlights

Optional Suspension Springs SOFT Sportsman 335 4x4 - Rear Compression Spring Sportsman 335 4x4 - Front Strut Spring FIRM 7041517-067 OPTION 80 lb/in 7041238-067 OPTION 61 lb/in 7041546-067 STANDARD 100 lb/in 7041375-067 STANDARD 64/113 lb/in 7041519-067 OPTION 140 lb/in 7041450-067 OPTION 101 lb/in Air Filter Service 1. Remove seat. 2. Remove wingnuts securing the airbox lid and remove lid. 3. Pull foam breather filter out. 4. Loosen clamp and remove filter. 5. Remove foam pre-cleaner from main filter. 6. Wash the pre-filter in soapy water and dry it. 7. Install dry pre-filter over new main filter and reinstall. 8. Push foam breather filter straight down into airbox until flush with upper edge of box. Make certain foam is flush with front edge of airbox so air cannot enter engine breather fitting hole without first passing through the foam. Main Filter Foam Pre--cleaner Breather Filter and Hose 1. 2. 3. 4. Remove the clamps and pull the filter out of the hoses. NOTE: It will not be necessary to remove the lower hose from the engine. Inspect filter for debris. Blow through gently in direction of arrow on filter to check for clogging. Replace as needed. Check hoses for cracks, deterioration, abrasion, or leaks. Replace as needed. Reinstall filter and clamps with arrow pointing toward engine. NOTE: The breather filter is intended to be used with airbox pre-filter in place. Without the pre-filter, the breather filter can clog quickly. Never operate the ATV without the pre-filter. Breather Filter PN 9914987 Rev 02 12/98 Printed in U.S.A. 4

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OptionalSuspensionSprings
SOFT
FIRM
Sportsman 3354x4
-RearCompressionSpring
7041517-067
OPTION
80lb/in
7041546-067
STANDARD
100lb/in
7041519-067
OPTION
140lb/in
Sportsman 3354x4
-FrontStrutSpring
7041238-067
OPTION
61lb/in
7041375-067
STANDARD
64/113lb/in
7041450-067
OPTION
101lb/in
AirFilterService
1. Removeseat.
2. Removewingnutssecuringtheairboxlidandremovelid.
3. Pullfoambreatherfilterout.
4. Loosenclampandremovefilter.
5. Removefoampre-cleanerfrommainfilter.
6. Washthepre-filterinsoapywateranddryit.
7. Installdrypre-filterovernewmainfilterandreinstall.
8. Pushfoambreatherfilterstraightdownintoairboxuntilflushwithup-
peredgeofbox. Makecertainfoamisflushwithfrontedgeofairbox
soaircannotenterenginebreatherfittingholewithoutfirstpassing
throughthefoam.
BreatherFilterandHose
1. Removetheclampsandpullthefilteroutofthehoses.
NOTE:
It
willnot
benecessarytoremovethelowerhosefromtheengine.
2. Inspectfilterfordebris. Blowthroughgentlyindirectionofarrowon
filtertocheckforclogging. Replaceasneeded.
3. Checkhosesforcracks,deterioration,abrasion,orleaks.Replace
asneeded.
4. Reinstall filter and clamps with arrow pointing toward engine.
NOTE:
The breather filter is intended to be used with airbox
pre-filterinplace. Withoutthepre-filter,thebreatherfiltercanclog
quickly. NeveroperatetheATVwithoutthepre-filter.
PN9914987Rev0212/98
PrintedinU.S.A.
MainFilter
Foam
Pre--cleaner
Breather
Filter