2003 Polaris Sportsman 700 Owners Manual - Page 78

2003 Polaris Sportsman 700 Manual

Page 78 highlights

MAINTENANCE AND LUBRICATION Lubrication Recommendations NOTE: Hours are based on 10 mph average. If service is due at 20 hours, the equivalent odometer reading would be 200 miles. Perform all services at whichever reading is reached first. Lubrication Chart Key " L Polaris Premium All Season Grease or grease conforming to NLGI F More often under severe use, such as wet or dusty conditions ∆ No. 2, such as Conoco Superlube M or Mobilegrease Special Use Polaris Premium U-Joint Lube every 500 miles, before long periods of storage, or after pressure washing or submerging. When suspension action becomes stiff, or after washing Item Lube Polaris Premium 4 Synthetic 0W40 DOT 3 Only Method Add to proper level on dipstick. Maintain level between fill lines. See page 39. See page 81. Frequency Check level daily. Engine OIl Brake Fluid As required; change every two years or 200 hours Check every 6 months/1000 miles. Change annually or at 100 hours Change annually or at 100 hours Change annually or at 100 hours (1) Transmission Oil Polaris Premium Synthetic gear case lube Premium Drive Hub Fluid Premium Front Gearcase Fluid (or GL5 80-90 weight gear lube) FGrease FGrease FGrease (2) Front Gearcase Oil (3) Rear Gearcase Oil See page 82. See page 83. (4) Front Prop Shaft U-joints (5) Front Prop Shaft Yoke (6) Front Drive Axle (U Joint) Ball Joint Grease fittings. Grease fittings (3 pumps maximum) Locate grease fitting and grease with grease gun. Locate fitting on back side of struts and grease with grease gun. Every 3 months or 50 hours Every 3 months or 50 hours Every 3 months or 50 hours Every 3 months or 50 hours "LGrease 76

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76
MAINTENANCEANDLUBRICATION
LubricationRecommendations
NOTE:
Hoursarebasedon10mphaverage. Ifserviceisdueat20
hours,theequivalentodometerreadingwouldbe200miles. Perform
allservicesatwhicheverreadingisreachedfirst.
LubricationChartKey
"
Moreoftenundersevereuse,suchaswetordustyconditions
L
PolarisPremiumAllSeasonGreaseorgreaseconformingtoNLGI
No.2,suchasConocoSuperlubeMorMobilegreaseSpecial
F
UsePolarisPremiumU-JointLubeevery500miles,beforelong
periodsofstorage,orafterpressurewashingorsubmerging.
Whensuspensionactionbecomesstiff,orafterwashing
Item
Lube
Method
Frequency
EngineOIl
PolarisPremium4
Synthetic0W40
Addtoproperlevelondip-
stick.
Checkleveldaily.
BrakeFluid
DOT3Only
Maintainlevelbetweenfill
lines. Seepage39.
Asrequired;change
everytwoyearsor
200hours
(1)Transmis-
sionOil
PolarisPremium
Syntheticgear
caselube
Seepage81.
Checkevery6
months/1000miles.
Changeannuallyor
at100hours
(2)Front
GearcaseOil
PremiumDrive
HubFluid
Seepage82.
Changeannuallyor
at100hours
(3)Rear
GearcaseOil
PremiumFront
GearcaseFluid
(orGL580-90
weightgearlube)
Seepage83.
Changeannuallyor
at100hours
(4)FrontProp
ShaftU-joints
F
Grease
Greasefittings.
Every3monthsor
50hours
(5)FrontProp
ShaftYoke
F
Grease
Greasefittings(3pumps
maximum)
Every3monthsor
50hours
(6)Front
DriveAxle(U
Joint)
F
Grease
Locategreasefittingand
greasewithgreasegun.
Every3monthsor
50hours
BallJoint
"
L
Grease
Locatefittingonbacksideof
strutsandgreasewith
greasegun.
Every3monthsor
50hours