2004 Polaris Sportsman 700 Owners Manual - Page 75

2004 Polaris Sportsman 700 Manual

Page 75 highlights

MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule WARNING Improperly performing the procedures marked with a J could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Item " Drive chain(s) Hours/ Miles 50 hrs. 100 hrs. 50 hrs. 100 hrs. 100 hours Frequency Remarks 6 months 12 months 6 months 12 months 12 months Inspect daily; adjust and lubricate if needed Inspect; replace as needed Inspect bearings; lube Inspect; adjust as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; replace lines every two years Replace annually Inspect; clean external surface Inspect Inspect; clean Inspect Change every two years Inspect; replace as needed Clean out L Spark plug " Rear axle J Ignition Timing L J Fuel system L J Fuel filter 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 200 hrs. 300 hrs. 300 hrs. 12 months 12 months 12 months 12 months 12 months 24 months 36 months 36 months Radiator Cooling system hoses J Clutches (drive and driven) Engine mounts J Brake fluid J Front wheel bear- ings Spark arrestor L Idle speed J Toe adjustment As required Adjust As required Periodic inspection; adjust when parts are replaced As required Adjust as needed Headlight aim " More often under severe use, such as dirty or wet conditions L Emission Control System Service (California) J Dealer service item 72

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72
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceSchedule
Item
Hours/
Miles
Frequency
Remarks
"
Drivechain(s)
50hrs.
6months
Inspectdaily;adjustandlu-
bricateifneeded
L
Sparkplug
100hrs.
12months
Inspect;replaceasneeded
"
Rearaxle
50hrs.
6months
Inspectbearings;lube
J
L
IgnitionTiming
100hrs.
12months
Inspect;adjustasneeded
J
L
Fuelsystem
100
hours
12months
Checkforleaksattank
cap,lines,fuelvalve,filter,
pumpandcarburetor;re-
placelineseverytwoyears
J
Fuelfilter
100hrs.
12months
Replaceannually
Radiator
100hrs.
12months
Inspect;cleanexternalsur-
face
Coolingsystem
hoses
100hrs.
12months
Inspect
J
Clutches(driveand
driven)
100hrs.
12months
Inspect;clean
Enginemounts
100hrs.
12months
Inspect
J
Brakefluid
200hrs.
24months
Changeeverytwoyears
J
Frontwheelbear-
ings
300hrs.
36months
Inspect;replaceasneeded
Sparkarrestor
300hrs.
36months
Cleanout
L
Idlespeed
Asrequired
Adjust
J
Toeadjustment
Asrequired
Periodicinspection;adjust
whenpartsarereplaced
Headlightaim
Asrequired
Adjustasneeded
"
Moreoftenundersevereuse,suchasdirtyorwetconditions
L
EmissionControlSystemService(California)
J
Dealerserviceitem
Improperlyperformingtheproceduresmarkedwitha
J
couldresult
incomponentfailureandleadtoseriousinjuryordeath.Havean
authorizedPolarisdealerperformtheseservices.
WARNING