2005 Polaris Sportsman 600 Owners Manual - Page 70

2005 Polaris Sportsman 600 Manual

Page 70 highlights

Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION Maintenance Interval Remarks Perform all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H 25 H 25 H Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Daily Daily Daily Daily Weekly Weekly Monthly Monthly Monthly Monthly Monthly Monthly 100 (160) 200 (320) 250 (400) 250 (400) 250 (400) 250 (400) Inspect; clean often Drain deposits when visible Check level daily, change coolant every 2 years Check operation; apply dielectric grease if replacing Inspect; replace as needed Drain water as needed, check often if operating in wet conditions Inspect periodically Check terminals; clean; test Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Inspect; clean if needed J Steering " Front suspension " Rear suspension Make adjustments j as needed See Pre ed. Pre-Ride Ride Checklist on page 49. Tires " Brake fluid level " Brake lever travel Brake system Wheels/fasteners Frame fasteners " Engine oil level E E " Air filter, pre-filter " Air box sediment E tube Coolant Headlamp/tail lamp/worklight " Air filter, E main element Recoil housing " Brake pad wear J Battery " Front gearcase oil " Rear gearcase oil (if equipped) " Transmission oil " Engine breather E filter (if equipped) " Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these services. 67

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135

67
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceChart
Perform all services at whichever maintenance interval is reached first.
Item
MaintenanceInterval
(whichevercomesfirst)
Remarks
Hours
Calendar
Miles
(Km)
J
Steering
-
Pre-Ride
-
Makeadjustmentsasneed-
ed SeePreRideChecklist
"
Frontsuspension
-
Pre-Ride
-
ed. SeePre-RideChecklist
onpage49.
"
Rearsuspension
-
Pre-Ride
-
onpage49.
Tires
-
Pre-Ride
-
"
Brakefluidlevel
-
Pre-Ride
-
"
Brakelevertravel
-
Pre-Ride
-
Brakesystem
-
Pre-Ride
-
Wheels/fasteners
-
Pre-Ride
-
Framefasteners
-
Pre-Ride
-
"
E
Engineoillevel
-
Pre-Ride
-
"
E
Airfilter,pre-filter
-
Daily
-
Inspect;cleanoften
"
E
Airboxsediment
tube
-
Daily
-
Draindepositswhenvisible
Coolant
-
Daily
-
Checkleveldaily,change
coolantevery2years
Headlamp/tail
lamp/worklight
-
Daily
-
Checkoperation;apply
dielectricgreaseifreplacing
"
E
Airfilter,
mainelement
-
Weekly
-
Inspect;replaceasneeded
Recoilhousing
-
Weekly
-
Drainwaterasneeded,
checkoftenifoperatingin
wetconditions
"
J
Brakepadwear
10H
Monthly
100(160)
Inspectperiodically
Battery
20H
Monthly
200(320)
Checkterminals;clean;test
"
Frontgearcaseoil
25H
Monthly
250(400)
Inspectlevel;changeyearly
"
Reargearcaseoil
(ifequipped)
25H
Monthly
250(400)
Inspectlevel;changeyearly
"
Transmissionoil
25H
Monthly
250(400)
Inspectlevel;changeyearly
"
E
Enginebreather
filter(ifequipped)
25H
Monthly
250(400)
Inspect;cleanifneeded
"
Performtheseproceduresmoreoftenforvehiclessubjectedtosevereuse.
E
EmissionControlSystemService(California)
J
HaveanauthorizedPolarisdealerperformtheseservices.