2005 Polaris Sportsman 6x6 Owners Manual - Page 74

2005 Polaris Sportsman 6x6 Manual

Page 74 highlights

Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION Maintenance Interval Remarks Perform all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H 25 H 25 H Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Daily Daily Daily Daily Weekly Weekly Monthly Monthly Monthly Monthly Monthly Monthly 60 (100) 125 (200) 155 (250) 155 (250) 155 (250) 155 (250) Inspect; clean often Drain deposits when visible Check level daily, change coolant every 2 years Check operation; apply dielectric grease if replacing Inspect; replace as needed Drain water as needed, check often if operating in wet conditions Inspect periodically Check terminals; clean; test Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly Inspect level; change yearly J Steering " Front suspension " Rear suspension Make adjustments j as needed See Pre ed. Pre-Ride Ride Checklist on page 51. Tires " Brake fluid level " Brake lever travel Brake systems Wheels/fasteners Frame fasteners " Engine oil level E E " Air filter, pre-filter " Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp " Air filter, E main element Recoil housing " Brake pad wear J Battery " Front gearcase oil (if equipped) " Middle gearcase oil (if equipped) (if equipped) " Rear gearcase oil " Transmission oil " Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these services. 71

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71
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceChart
Perform all services at whichever maintenance interval is reached first.
Item
MaintenanceInterval
(whichevercomesfirst)
Remarks
Hours
Calendar
Miles
(Km)
J
Steering
-
Pre-Ride
-
Makeadjustmentsasneed-
ed SeePreRideChecklist
"
Frontsuspension
-
Pre-Ride
-
ed. SeePre-RideChecklist
onpage51.
"
Rearsuspension
-
Pre-Ride
-
onpage51.
Tires
-
Pre-Ride
-
"
Brakefluidlevel
-
Pre-Ride
-
"
Brakelevertravel
-
Pre-Ride
-
Brakesystems
-
Pre-Ride
-
Wheels/fasteners
-
Pre-Ride
-
Framefasteners
-
Pre-Ride
-
"
E
Engineoillevel
-
Pre-Ride
-
"
E
Airfilter,pre-filter
-
Daily
-
Inspect;cleanoften
"
E
Airboxsediment
tube
-
Daily
-
Draindepositswhenvisible
Coolant
(ifapplicable)
-
Daily
-
Checkleveldaily,change
coolantevery2years
Headlamp/tail
lamp
-
Daily
-
Checkoperation;apply
dielectricgreaseifreplacing
"
E
Airfilter,
mainelement
-
Weekly
-
Inspect;replaceasneeded
Recoilhousing
-
Weekly
-
Drainwaterasneeded,
checkoftenifoperatingin
wetconditions
"
J
Brakepadwear
10H
Monthly
60(100)
Inspectperiodically
Battery
20H
Monthly
125(200)
Checkterminals;clean;test
"
Frontgearcaseoil
(ifequipped)
25H
Monthly
155(250)
Inspectlevel;changeyearly
"
Middlegearcase
oil(ifequipped)
25H
Monthly
155(250)
Inspectlevel;changeyearly
"
Reargearcaseoil
(ifequipped)
25H
Monthly
155(250)
Inspectlevel;changeyearly
"
Transmissionoil
25H
Monthly
155(250)
Inspectlevel;changeyearly
"
Performtheseproceduresmoreoftenforvehiclessubjectedtosevereuse.
E
EmissionControlSystemService(California)
J
HaveanauthorizedPolarisdealerperformtheseservices.