2005 Polaris Sportsman 6x6 Owners Manual - Page 75

2005 Polaris Sportsman 6x6 Manual

Page 75 highlights

MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Monthly 1M 3M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 155 (250) 155 (250) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 310 (500) 620 (1000) 620 (1000) 620 (1000) 620 (1000) Maintenance Interval Remarks " Engine breather E filter (if equipped) " Engine oil change Inspect; replace if necessary Perform a break-in oil change at one month Lubricate all fittings, pivots, cables, etc. Inspect, lubricate, adjust Lubricate Lubricate Lubricate Drain bowl periodically and prior to storage Inspect; adjust; lubricate; replace if necessary Inspect; adjust; lubricate; replace if necessary Inspect ducts for proper sealing/air leaks Inspect; clean; replace as needed Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Perform a break-in oil change at 25 hours/one month Replace with oil change Inspect routing, condition Inspect; adjust E (break-in) " General lubrication Shift Linkage J Steering " Front suspension " Rear suspension Carburetor float bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange " Front hub bear- ings (if equipped) Drive belt Cooling system (if applicable) " Engine oil change E E E E " " Oil filter change " Oil tank vent hose J Valve clearance Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these services. 72

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72
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceChart
Item
MaintenanceInterval
(whichevercomesfirst)
Remarks
Hours
Calendar
Miles
(Km)
"
E
Enginebreather
filter(ifequipped)
25H
Monthly
155(250)
Inspect;replaceifnecessary
"
E
Engineoilchange
(break-in)
25H
1M
155(250)
Performabreak-inoil
changeatonemonth
"
General
lubrication
50H
3M
310(500)
Lubricateallfittings,pivots,
cables,etc.
ShiftLinkage
50H
6M
310(500)
Inspect,lubricate,adjust
J
Steering
50H
6M
310(500)
Lubricate
"
Frontsuspension
50H
6M
310(500)
Lubricate
"
Rearsuspension
50H
6M
310(500)
Lubricate
Carburetorfloat
bowl
50H
6M
310(500)
Drainbowlperiodicallyand
priortostorage
J
E
ThrottleCable/
ETCSwitch
50H
6M
310(500)
Inspect;adjust;lubricate;
replaceifnecessary
J
E
Chokecable
50H
6M
310(500)
Inspect;adjust;lubricate;
replaceifnecessary
E
Carburetorair
intakeducts/
flange
50H
6M
310(500)
Inspectductsforproper
sealing/airleaks
"
Fronthubbear-
ings(ifequipped)
50H
6M
310(500)
Inspect;clean;replaceas
needed
Drivebelt
50H
6M
310(500)
Inspect;adjust;replaceas
needed
Coolingsystem
(ifapplicable)
50H
6M
310(500)
Inspectcoolantstrength
seasonally;pressuretest
systemyearly
"
E
Engineoilchange
100H
6M
620(1000)
Performabreak-inoil
changeat25hours/one
month
"
E
Oilfilterchange
100H
6M
620(1000)
Replacewithoilchange
"
E
Oiltankventhose
100H
12M
620(1000)
Inspectrouting,condition
J
E
Valveclearance
100H
12M
620(1000)
Inspect;adjust
"
Performtheseproceduresmoreoftenforvehiclessubjectedtosevereuse.
E
EmissionControlSystemService(California)
J
HaveanauthorizedPolarisdealerperformtheseservices.