2006 Polaris Sportsman 450 Owners Manual - Page 70

2006 Polaris Sportsman 450 Manual

Get 2006 Polaris Sportsman 450 PDF manuals and user guides View all 2006 Polaris Sportsman 450 manuals

Page 70 highlights

Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION (whichever comes first) Hours Calendar Miles (Km) 50 H 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 3M 6M 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) Maintenance Interval Remarks " General lubrication Carburetor float bowl Lubricate all fittings, pivots, cables, etc. Drain bowl periodically and prior to storage Inspect; adjust; lubricate; replace if necessary Inspect; adjust; lubricate; replace if necessary Inspect ducts for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Perform a break-in oil change at one month Replace with oil change Inspect routing, condition Inspect; adjust Check for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Inspect; clean external surfaces Inspect for leaks Inspect Inspect J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system " Engine oil change " Oil filter change " Oil tank vent hose (if equipped) J Valve clearance E E J Fuel system/filter " Radiator (if applicable) (if applicable) 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) " Cooling hoses " Engine mounts Exhaust muffler/ pipe " Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service) J Have an authorized Polaris dealer perform these services. 67

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
67
MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
"
General
lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
Carburetor float
bowl
50 H
6 M
500 (800)
Drain bowl periodically and
prior to storage
J
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
J
E
Choke cable
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Carburetor air
intake ducts/
flange
50 H
6 M
500 (800)
Inspect ducts for proper
sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
50 H
6 M
1000 (1600)
Inspect coolant strength
seasonally; pressure test
system yearly
"
Engine oil change
100 H
6 M
1000 (1600)
Perform a break-in oil
change at one month
"
Oil filter change
100 H
6 M
1000 (1600)
Replace with oil change
"
Oil tank vent hose
(if equipped)
100 H
12 M
1000 (1600)
Inspect routing, condition
J
E
Valve clearance
100 H
12 M
1000 (1600)
Inspect; adjust
J
E
Fuel system/filter
100 H
12 M
1000 (1600)
Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
"
Radiator
(if applicable)
100 H
12 M
1000 (1600)
Inspect; clean external
surfaces
"
Cooling hoses
(if applicable)
100 H
12 M
1000 (1600)
Inspect for leaks
"
Engine mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600)
Inspect
"
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service)
J
Have an authorized Polaris dealer perform these services.